650sx side exhaust cover

Joined
Sep 19, 2018
Likes
1
Location
Dallas pa
#1
I am swapping my 650sx to a 1100 triple as a fun ski but I need to figure out how to get my side exhaust to be covered so I can install a rear exhaust mines an 88 so it’s a side exaist how should I cover it so it doesn’t leak q
 

Tyler Zane

Open Your Eyes
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Joined
Jun 2, 2010
Likes
491
Location
Panama City Beach, FL
#5
From the inside, taper feather the hole. Now place duct tape pulled tight over the outside of the hole. Next cut a piece of 7oz(or whatever med weight you might get)twill the size of the taped home from the inside. Gradually cut pieces a little bigger until you have about 3-4 inches of overlap from the hole to the hull. Should take about 4-6 layers depending on the glass used. Ideally you want it to match the thickness of the hull.

Mix up a bit of fairing filler and cover the tape from the inside. Wet out the layers of glass over it. Cover with wax paper and smooth out with a card or whatever. Once set up. Pull off wax paper and duct tape. Sand outside about 2-4 inches around the filled hole and finish with some fairing filler until smooth. The inside doesn't need any more attention if you done care.
 
Joined
Sep 19, 2018
Likes
1
Location
Dallas pa
#6
From the inside, taper feather the hole. Now place duct tape pulled tight over the outside of the hole. Next cut a piece of 7oz(or whatever med weight you might get)twill the size of the taped home from the inside. Gradually cut pieces a little bigger until you have about 3-4 inches of overlap from the hole to the hull. Should take about 4-6 layers depending on the glass used. Ideally you want it to match the thickness of the hull.

Mix up a bit of fairing filler and cover the tape from the inside. Wet out the layers of glass over it. Cover with wax paper and smooth out with a card or whatever. Once set up. Pull off wax paper and duct tape. Sand outside about 2-4 inches around the filled hole and finish with some fairing filler until smooth. The inside doesn't need any more attention if you done care.
Ok thanks I now get it my grandpa actually know how so I’m going to get him to help me
 
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