Improvised Tools - aka Knuckleheads at Work

Midlake Crisis

Site Supporter
Location
Bakersfield, CA
I am always digging through the garage trying to make parts or tools work. Here is my driveshaft coupler removal tool: :biggrin: I tried 2 or 3 different pipe wrenches before I found this one in a box of my Grandpa's old tools. I couldn't believe how perfectly it fit!
PICT1939.jpg


Anybody else have pics of improvised parts or tools they have used on their skis?
This thread could be helpful and funny at the same time!
 
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Mouthfulloflake

ISJWTA member #2
Location
NW Arkansas
I used a 1"x1" stick of lumber ( about 36" long) and some rope in the exh port.

thats a cool old wrench though!
I was afraid Id break the lightweight aluminum coupler with a steel tool.
 

'Crockett

Freelance Smartass
There's a guy within about 5 miles of you that has all the right tools for that stuff along with a spare set of "An entire Machine Shop" too ! . . . . . . .


Hmmmmmm . . . . . . . now what was that clowns name again ? . . . . Crockpot . . . . . Crockasheet . . . Crock-a-doodledoo . . . . . . . . . . . . . . somethin' like that . . . . :dunno:


:biggrin:
 

Midlake Crisis

Site Supporter
Location
Bakersfield, CA
Tyvm

There's a guy within about 5 miles of you that has all the right tools for that stuff along with a spare set of "An entire Machine Shop" too ! . . . . . . .


Hmmmmmm . . . . . . . now what was that clowns name again ? . . . . Crockpot . . . . . Crockasheet . . . Crock-a-doodledoo . . . . . . . . . . . . . . somethin' like that . . . . :dunno:


:biggrin:

Hey, thanks amigo, I have been trying not to take advantage. I may hit you up pretty soon on my impeller though . . . .
 
I will have to get a picture of my carb tool that I use to remove the carbs form a stock setup. But also as a good set of bearing and seal drivers buy a set of those chineese 3/4 inch sockets for $25 all the sizes from 5/8 up to 2 inches. And if they aren't just right grind them a bit to make them fit.
 

Midlake Crisis

Site Supporter
Location
Bakersfield, CA
Bushing Puller

If you are going to REPLACE your bendix bushings here is a quick way to get them out.
1/2" Coarse thread tap, a nut and some washers:

PICT1950.jpg

PICT1951.jpg

PICT1952.jpg

PICT1953.jpg


Hold the tap stationary and tighten the nut, drawing the tap and bushing out:

PICT1949.jpg

PICT1954.jpg


Obviously it ruins the bushing, but you probably won't be pulling it if you aren't going to replace it. . .
 

teton

tetongravity.com
Location
Washington DC
If you are going to REPLACE your bendix bushings here is a quick way to get them out.
1/2" Coarse thread tap, a nut and some washers:

PICT1950.jpg

PICT1951.jpg

PICT1952.jpg

PICT1953.jpg


Hold the tap stationary and tighten the nut, drawing the tap and bushing out:

PICT1949.jpg

PICT1954.jpg


Obviously it ruins the bushing, but you probably won't be pulling it if you aren't going to replace it. . .

that would have really saved me some time.
 

eel

Our home is girt by sea
******en love it!

Keep up the good work!

eel tech tip: if you do alot of yamaha prop changes, dynabolt a kick arse vice to the floor. Use the appropriate spline holder in the vice then run the prop tool in the nose of the prop and jump on the prick!!!

If that don't work, the oxy was inevitable anyway.
 

Midlake Crisis

Site Supporter
Location
Bakersfield, CA
Pressure testing stuff
Carb side blockoff made from an electrical box cover, gauge, and clamp on valve stem
IntakeBlockoff2.jpg

IntakeBlockoff1.jpg

Exhaust side made from 1x4 oak and glued on gasket material
ExhaustBlockoff.jpg


Not pretty, but worked good. Also after chasing my tail with soapy water for a while I followed some advise I read in another thread about filling the bilge with water to isolate the leak, and found it pretty quickly.
 
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yamanube

This Is The Way
Staff member
Location
Mandalor
If you have a prop that is really stuck on and a buddy with a machine shop, chuck the driveshaft in a lathe as close to the prop as possible...takes all (or most) the deflection out of the shaft.

Coupler removal tools:
ROPE.jpg
curved_claw_hammer.jpg
rubber%20mallet.jpg
 
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FyrHazard

Ski Eat Sleep Repeat
Location
Iowa
Nothing better than getting creative when you are missing tools. I always keep an extra set of sockets around for use as press spacers. Got a 13mm that fits really nice in the middle of the flywheel
 

Midlake Crisis

Site Supporter
Location
Bakersfield, CA
Flywheel Holder

Here is my improvised flywheel holder:

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Pretty simple, just had to make sure the bolt was in the right place and the right length.
It seems to work great, time will tell how many uses I get out of it - the cover isn't real beefy.
 
I used the starter bendix bushing puller idea with the tap and it was cake! Took longer to locate washers and a spacer than it did to pull out the bushing.
 
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