i pmed a few of you guys in the thread about some issues im having with a motor I bought with this setup on it. Has anyone tryed the air fuel seperator with no tank foam? what would be a easy way to build something onto the mrd to raise just the prox up higher to help keep water out of the motor.
Hey man,
I got your PM . . . glad to see you finally got that ski fired. As I mentioned in PM I have complete tuning and mounting instructions, I just need to find them. . . . . .
Here's a short course for right now:
On an MRD unit the fuel flows in a constant loop back to tank through the bypass orifice in the metering valve. There is always fuel, at pressure, waiting at the metering valve to be used at all times when the ski is running. Basically the throttle position causes the metering valve to divert fuel into the motor instead of continuing back to tank.
There are 4 basic adjustments to be made to tune the unit.
Injector size is first. . . . .
Fuel pressure is second . . . .
Adjustment to the heim link connecting the linkage to the metering valve . . .
Adjust Pop Off pressure . . . .
I'm going to assume this was a running unit prior to you getting it so . . . .
Injector size:
If I'm remembering right this is a 46mm unit not a 50 so it probably has about #35 injector nozzles in it, and again we'll assume it was already working, so what ever they are they're probably pretty close to correct.
Fuel pressure:
The fuel pressure is adjusted with the brass "T" valve mounted to the throttle body. The further closed you go the higher the fuel pressure is because you are restricting the flow on it's way back to the tank. So further open is gonna make it leaner and further closed is gonna make it Richer.
For starters I'd set it at about 1-1/4 turns from fully closed. Closed is always the reference point to know where the "T" valve is set at. If you have it set below 1/2 turns you will completely flood the motor with fuel. If it's too far open it will have a real bad lean bog.
Heim joint on linkage arm to metering valve:
Once you get it set up and running to where it's ridable you may want to dial in the metering valve for precise throttle response (this may already be set) this is done by loosening the jam nuts on the center link of the heim joint and making SMALL adjustments of no more than 1/8 of a turn at a time till you get good clean throttle response.These adjustments are made with the motor NOT running.
Pop Off:
Again, this was probably already set by the previous owner but I'll go over it anyway. There are two types of Pop off valves, the "in tank version" that mounts on the pop off return line in the bottom of the tank and an "In-line" version that mounts in the middle of the pop off return line. It's function is to relieve excess pressure that spikes when the motor free revs as the ski bounces out of the water and the prop unloads. Both styles can be adjusted to apply more or less spring pressure against the seat to raise and lower pressure. I believe we used to run ours at around 12 lbs. pop off pressure.
Several common problems to watch for:
Only use screen type filter to the fuel pump, some of the paper style filters and the sintered bronze one's will restrict the fuel flow and cause problems.
Make sure to remove the stock fuel tank check valve, because the fuel is constantly flowing back to tank it will cause the tank to build pressure which will over pressure the system and cause massive flooding of the engine.
Almost all the problems I have had with MRD's over the years I ran them were related to the two check valves in the system. The little o-rings get worn or cracked and no longer hold pressure properly. The o-rings can be replaced by disassembling the check valve (they are viton o-rings) or you can replace the entire check valve. I think I paid about $90.00 for 2 new check valves the last time I bought some. The other problem is that the check valves get debris in them from the fuel tank and stick open occasionally.
I'll dig around for those instructions to send you a copy, but please be patient, as I said in my PM all my stuff is still boxed up from my recent move.
'Crockett