Any engine assembly guides online....

[Cannibal]

Getting ready to put together my 61x/61x engine with Wiseco pistons and Kawi wrist pin bearings. I'm looking for a general guide for assembling (torque specs, sealant, tricks, tips, etc). I don't have a service manual, so if anyone knows of an online version, that would be great.

Also looking for specs on clearance for the Wisecos, ring gap, squish, etc.

Thanks,
Steve

 

[Patentcad]

I know sbt has some simple little manuals that show what torque... let me find it....

Edit: Here ya go http://shopsbt.com/pdfs/y650701x.pdf

 

[SUPERTUNE]

Oem base gasket, put on dry, 38-40 lbs of torque on the base bolts. Grease all bolts before installing.
if using a stock head use a Oem headgasket only, no aftermarkets for the headgasket.
O-ring heads can be greased or sealed with 1211 sealer. 21-24 ft-lbs on the stock headbolts. If using ADA head with the 10mm girdled studs, grease and torque to at least 36 ft-lbs.

 

[Cannibal]

I know sbt has some simple little manuals that show what torque... let me find it....

Edit: Here ya go http://shopsbt.com/pdfs/y650701x.pdf

Oem base gasket, put on dry, 38-40 lbs of torque on the base bolts. Grease all bolts before installing.
if using a stock head use a Oem headgasket only, no aftermarkets for the headgasket.
O-ring heads can be greased or sealed with 1211 sealer. 21-24 ft-lbs on the stock headbolts. If using ADA head with the 10mm girdled studs, grease and torque to at least 36 ft-lbs.

Thanks guys. That's a big help.

Chuck, do you happen to know the case half, flywheel, and coupler torque off the top of your head?

 

[WaveDemon]

this would be a good time to buy a book. I wouldn't have wanted to do my first rebuild without one.

 

[Cannibal]

Ya, I was really hoping to find a digital version (free if possible). Since nothing is really popping up, I'll see about a book.

 

[SUPERTUNE]

Case bolts 8mm-24 ft-lbs
Bed plate 10mm bolts 40 ft-lbs except the ear bolt on the starter boss 32 ft-lbs for it.
70 ft-lbs stock flywheel/ 65 for TBM
Coupler...Just good and tight with my tool and a 1/2 breaker bar, as couplers will tighten when running.

 

[Keith]

this would be a good time to buy a book. I wouldn't have wanted to do my first rebuild without one.

2nd that buy the yamaha version, not a clymer. best tool to have in your toolbox.

 

[Cannibal]

Anybody have any links to the cheapest place to buy a service manual for a 94-95?

 

[Cannibal]

Case bolts 8mm-24 ft-lbs
Bed plate 10mm bolts 40 ft-lbs except the ear bolt on the starter boss 32 ft-lbs for it.
70 ft-lbs stock flywheel/ 65 for TBM
Coupler...Just good and tight with my tool and a 1/2 breaker bar, as couplers will tighten when running.

Oh, and thanks for the specs Chuck. I'll have to make a quick ref chart with all this stuff on here.