A new composite material is gaining widespread use in the automotive, industrial, and personal watercraft markets that presents unique repair problems. It is called SMC, or Sheet Molded Compound. Recognizing SMC from other types of FRP composites
is critical so the proper repair can be performed. Parts made with SMC are produced in compression molds, so they are smooth on both the inside and outside. That is the first clue to look for when identifying them. Next, SMC parts do not have an outer gel coat, but they are usually painted or color molded. When the paint is sanded off, the underlying surface has a marble appearance. Finally, when damaged SMC is sanded, short coarse fibers are exposed and a dryer powdery dust is produced compared to conventional materials. These hints will make SMC identification quite straightforward. SMC is a polyester-based material, but it cannot be repaired with polyester resin. This is due to the mold release agent that is present throughout the entire SMC part. Unlike conventionally molded parts where release agents are applied to the mold surface, SMC is compounded with them in the resin mix for quicker processing. This means that as the damage is sanded to prepare a good bonding surface, fresh mold release agent is exposed. Polyester resin products are not strong enough to adhere to this surface. SMC SHOULD ONLY BE REPAIRED USING EPOXY-BASED RESINS, FILLERS AND ADHESIVES.