Nozzle Boring ''How To ''

That is pretty neet I never thought about doing it like that. But I drop mine off at the local machine shop and they turn it on a lathe during lunch for $15
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
I've read several threads where people have bored their oem nozzles to 85+mm from stock bore size. So a small increase in diameter of the nozzle orifice should theoretically make the resistance to flow decrease by a power of 4 (since Resistance is proportional to length (unchanged) and inversely proportional to radius to the 4th power). Is there a proven "break even" point, with nozzle boring, that due to pump output the decrease in resistance doesn't provide any more benefit in actual thrust produced from ski? I assume the stock diameter is matched well to stock pump/impeller/engine specs so where is the optimal diameter for ski's of various stages of modifications? In the end...is it worth discussing?
 
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Waternut

Customizing addict
Location
Macon, GA
I tried doing this with a rental ridge reamer from autozone and made a total hash of it on my 750 nozzle. The big difference is that the Lisle ridge reamer works like a hone where the entire tool turns. The other kind of ridge reamer is more common and it locks down on the cylinder and the very top spins cutting the ridge making it almost impossible to use it on a tapered nozzle.
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
Is the mod worth the time? The guys on GreenHulk have some good input about the performance benefits for couches, but what about the bottom end 'yank' we all crave.
 

Waternut

Customizing addict
Location
Macon, GA
Actually the bottom end yank is exactly what this mod is for. Even though my 750 boring was a straight ghetto boring, it was immediately noticeable. I plan to do it to my SJ but I have done so much internal modding to that thing, I wanted to get a good baseline before adding the little things like nozzle boring, flow control valve, etc.
 

#ZERO

Beach Bum
Location
Florida - U.S.A.
The stock nozzle has a 1.5-degree taper and needs to be machined on a lathe.

Boring the nozzle straight through will make the pump less efficient.

If you would like to have your reduction nozzle bored out the right way, send me a PM.
 

SuperJETT

So long and thanks for all the fish
Location
none
I think most people have found that 85/85.5/86mm is the limit depending on the other components in their pump---pump cone, impeller design/pitch, general condition of stator vanes, intake grate type. 85mm is a pretty safe bet, beyond that you may have to change some other stuff around to prevent cavitation.
 
Location
dfw
There are a couple of 701-760 SJs in our group that use old style Pro-Tec nozzles straight bored to 85mm. They make noticably more thrust without cavitation problems. So much so that I cant understand why theres not a huge demand for aftermarket nozzles. Keep in mind that the nozzle must be bored straight for a bilge siphon to work. Use a mill and turn table to leave the stock siphon or just install a tube like Kawasaki does.
 

Pablo

sqeez bth levrs & lean bk
Site Supporter
Location
georgia
is 86mm the break-even point? at what diameter does an average pump setup (a/m prop w/ wet wolf cone) start to loose thrust. Will a TBM cone allow someone to take the nozzle diameter larger vs. a ww cone?
 
Location
ANGOLA
the ww cone does almost the same thing but a different way. basicly makes more room for water to go though. i`m thinking if you got big hp you don`t want to open to much because you loss thrust pressure . thtust is your power and i don`t know were the cut off would be . that cost money
 

#ZERO

Beach Bum
Location
Florida - U.S.A.
i did mine straight and it works great. made me happy.
:wavey:
You would notice even more of a difference with a taper bored nozzle.

When these nozzles are bored straight by the time you reach 85mm the back section hasn't even been cut.

Keep in mind that the nozzle must be bored straight for a bilge siphon to work. Use a mill and turn table to leave the stock siphon or just install a tube like Kawasaki does.

The stock nozzle has a taper bore on the inside and outside of the aluminum casting and the stock bilge siphon works fine.

Why not just use a lathe with a boring bar and a carbide tip and cut it on an angle?
 
Location
ANGOLA
1 and half degree work the best , is that factory ? while i`m in there i`ll do taper. it is only five extra minutes of set up time.
 
Location
dfw
The main reason that Superjets work so well for freestyle is because of the pumps inlet to outlet area ratio and the low impeller pitch required to load the engine. You will start seeing the same problems that plauge kawasaki pumps if the nozzle gets too big. Dont expect a siphon to work in a tapered nozzle unless it is located flush with the outlet or is large enough to remove the taper effect. There must be more area behind the tube to get good pressure differential. A larger tube in a straight nozzle is why Kawasakis setup works so well. Tapered vs straight is really splitting hairs, I could not feel any differences for a given diameter. The radar guys may find some gains.
 
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