Super Jet 701 Teardown & repair- How far would you go?

I have my 2002 701 62T/61X motor out, to replace the starter and bendix. Its entirely stiocRemoval of the flywheel revealed oil and sludge built up in the casings and stator- a leak.
I cobbled together a leakdown tester and pressurized the motor, the leak in the flywheel housing area can be felt with your hands. For assurance however I submerged the pressurized engine in a clear storage tote filled with water and discovered that there were in fact 2 leaks, these leaks are not failures in the crank seals however, instead both leaks are located along the seam of the upper and lower casting. One leak is present 1 inch over form the crank seal, the other present in between cylinders. There are no obvious defects in the casting lines so I assume its just a nearly decade old sealant beginning to degrade on a motor that appears to never have been previously torn down.
I reassembled enough to perform a compression test this morning, no carburetors, fresh battery, cold motor, mid quality compression gauge (from sears many years ago) : reads 127/125.
I've owned this boat for 4 years, it still gets along just fine compared to other stock RN's and does not seem down on power, THRUST has had the boat in his shop a few years ago and it passed his inspection then.

So how far would you go into this teardown. New rings, new oil seals, and properly reseal the cases? or am I in cylinder work territory?
 

Frosty

New York Crew
Location
Western New York
as long as the cylinders are clean - can you still see the cross hatching from the last hone? - then i would think total tear down - replace seals, gaskets and fresh Hondabond #4 on the cases, light hone of the cylinders and just replace rings.

that would be a nice way to refresh the motor.

also, and it might just be your compression gauge, but I believe stock compression should be around 145/cylinder not 125. but again, it may just be your gauge.

while you have it apart I'd check to ensure the crank is not showing signs of wear too...
 
Well give me both case scenarios. One assuming cylinders that are truly only putting out 122/125 and the other scenario where they are ok and my gauge reads a little low. I have not pulled the head And I was called out of town for the week so it will have to wait I guess.

I'm sill looking for others to chime in on what they might do
 

BruceSki

Formerly Motoman25
Location
Long Island
Id do what frosty said. Although if I'm going through the trouble to pull the top end its getting new pistons and rings. It's only a few dollars more. On a 2 stroke they are wear items.

For a loaner ski I would put new crank seals in it and put it back together with fresh rings and call it a day.
 
Frosty gives good advice. Weather your compression really is low or not, you have verified leaks and must tear your motor down. This is the perfect time to check for worn bearings or other damage possibly causing the low compression. New seals, rebond cases, and new rings/hone while your there. For what little money and effort you gain confidence in a fresh motor.
 

djkorn1

kidkornfilms
Site Supporter
Location
Cleveland Ohio
What Frosty said....tear it down, hone, rings, all new seals and gaskets.....wayyyy cheaper than putting it back together and blowing it up. Make sure you make a GOOD inspection of that crank, the pistons and cyllinder.. :naughty:
 
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