Super Jet 91 Shortened Flatdeck Superjet Project

[Amandaraejean]

Hey guys! I'm new! Woo hoo. I have a 93 440 and I just got myself a superjet project! super stoked to try these things out.

It was already a flatdeck but it was poorly created. Has wet foam, have to re-glass the flatdeck and needs a whole lot of TLC. Im looking to shorten it as well.

 

[Matt_E]

A 1993 440?

 

[garretonufer]

Sweet, keep it going.

 

[jetx]

What is on there for a pole? Looks like you have some work ahead of you.

 

[Amandaraejean]

A 1993 440?

ya y?

 

[Amandaraejean]

What is on there for a pole? Looks like you have some work ahead of you.

ya i took the pole off. i just needed the pole bracket.

 

[Amandaraejean]

Sweet, keep it going.

thanks!

 

[Matt_E]

ya y?

Pretty sure 92 was the last year for the 440.

 

[Amandaraejean]

Models covered:
1992 1993 1994 KAWASAKI JB650 Jet Mate
1992 1993 1994 KAWASAKI JF650TS
1992 1993 1994 KAWASAKI JF650X2
1992 1993 1994 KAWASAKI JH750 Super Sport Xi
1992 1993 1994 KAWASAKI JH750SS
1992 1993 1994 KAWASAKI JH750XiR
1992 1993 1994 KAWASAKI JL650SC
1992 1993 1994 KAWASAKI JS440SX
1992 1993 1994 KAWASAKI JS550SX B Models with Piston Port Engines
1992 1993 1994 KAWASAKI JS650SX
1992 1993 1994 KAWASAKI JS750SX
1992 1993 1994 KAWASAKI JT750ST


it is in a 550sx hull my bad
but the clymers manual site says there is a 93 440

 

[Matt_E]

Huh. Sorry, Off topic anyways. Good luck on the project.

 

[Amandaraejean]

thanks

 

[dbattersby20]

previous owner looks like he spent all of 5 minutes to make that a flatdeck. Goodluck, should be fun.

 

[Amandaraejean]

Got in home, ripped turf off, literally popped off the previous owners glass job, and cut off deck. Starting to take foam out already.

Sent from my HTC Glacier using Tapatalk 2

 

[Amandaraejean]

Re foamed and then glassed it.

Sent from my HTC Glacier using Tapatalk 2

 

[Amandaraejean]

Also shortened by 3 inches.

Sent from my HTC Glacier using Tapatalk 2

 

[SkiDiggity]

i am looking to cut mine 3 inches back in the upcoming months. what did you do about the exhaust tube? Any pointers? you make it look so easy

 

[Amandaraejean]

I took the exhaust tube out. And after I epoxied the caps back on put it back on. Used 5200. Its fairly easy if you have right tools.

Sent from my HTC Glacier using Tapatalk 2

 

[garretonufer]

I took the exhaust tube out. And after I epoxied the caps back on put it back on. Used 5200. Its fairly easy if you have right tools.

Sent from my HTC Glacier using Tapatalk 2

also easy if you defoam and remove the tray. getting the exhaust tube out otherwise may be more difficult.

 

[Amandaraejean]

also easy if you defoam and remove the tray. getting the exhaust tube out otherwise may be more difficult.

Yes!!! Wayyy easier. I saw that's how u did it, right? U didn't de foam?

Sent from my HTC Glacier using Tapatalk 2

 

[garretonufer]

I didn't defoam, as i didn't cut out the tray.
I just pulled it back a bet for room to work, then will push it back up when done.

lots of work to do and feel like there's just not enough time. got to stay on it though before i push it aside like i did before.