Other Broke Crank at the Flywheel. WTF?

tshank123

Yo hablo ingles
Location
Vegas
On my blaster 1200. I just dont know how this happened. I was riding and it just quit on me. Felt like it stuck a piston but the bendix wouldn't engage. Got home and pulled the cover and found this.

Any ideas how this could of happened?
 

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tshank123

Yo hablo ingles
Location
Vegas
Yea I was thinking it might have been a casting problem. I doubt it was improper torque. It would have to be like 150 lbs to cause that.
 

tshank123

Yo hablo ingles
Location
Vegas
Did you do that yesterday at govt wash? What crank is it? Oem?

Yea, happened yesterday. This is embarassing, but here goes. Its an SBT. I got the crank new in a package deal when I bought the donor 1200 boat. I actually sent the crank to Competitive Crankshafts and dropped $200 on it to have it inspected and rebalanced etc (and this was a new crank). I felt comfortable running it at that point. If anything would of failed, I thought it would have been a bearing. I also thought that this portion of the crank was OEM, even if it came from SBT. I dont know though. Maybe somebody knows?
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
Pretty sure that SBT only replaces bearings, rods, and maybe webs. I don't think you can buy aftermarket crank ends for those. I might be wrong though.
 
Location
dfw
Metal fatigue, if you look hard there will likely be a dent or gouge at the inside edge of the crack.
 

#ZERO

Beach Bum
Location
Florida - U.S.A.
You should have been using a lightened & balanced 1200 65U flywheel to keep the rivets from vibrating loose which would have considerably less stress on the crank snout from that heavy flywheel but over torqueing the crank bolt is also the major contributor.
 

tshank123

Yo hablo ingles
Location
Vegas
I torqued it to spec, but who knows if it was ever overtorqued in the cranks previous life. If the rules in my class would have been different, I would have had it lightened already. They changed the rules this year, so you'll be getting my flywheel at some point.
 

TOBY

BNA
Location
NashVegas
I had a 5mm RAD crank do the same thing, and yes i was running a stock FW at the time when it let go then again the crank was from 1994.
I took some JBweld and pnd put it back on and gave it to a friend for his Bday hay he always wonted a stroker crank.
 

High Speed Industries

Your one stop shop for quality parts @highspeedind
I don't think it's your fault it broke. I saw it today. I'm surprised the flywheel didn't damage some other parts.
a4a7yde4.jpg
 

Flash-FX

No Square..No Round..FX-1
I had the same thing happen to me but with a aircraft crankshaft (hmmmm,what's that little vibration???). Just made it back to the airport...

On disassembly/inspection later that day, while I was prying out the key with a screwdriver, the nose of the crank (where the hub for the prop mounts) came off in my hand. It looked just like that......I was lucky.

No warranty on crankshaft.
 

Blue

Judging your cheapness
Location
St Cloud Florida
Its unusual for a crank to break at the flywheel but it does happen. Typically caused by metal fatigue and stress as everytime the ski comes out of the water and free revs then the pump reloads with water slowing the engine very rapidly meanwhile the 3-4 pound flywheel still wants to keep spinning. I'm suprised it didn't just sheer the keyway.
 

tshank123

Yo hablo ingles
Location
Vegas
stock rev limiter? i would b suprized if it was.

No, stock rev limit on a GP1200 motor is 7050. I have the Protec Mod which sets it to 8100. Its pretty much mandatory when running a 144 pump.

I'll definitely be sending the flywheel to #zero. The lighter flywheel plus balancing should hopefully keep it from happening again.
 

tshank123

Yo hablo ingles
Location
Vegas
I don't think it's your fault it broke. I saw it today. I'm surprised the flywheel didn't damage some other parts.
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Actually, I think the stator might need replacement. I'll try to repair it but not sure if its salvagable.
 
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