Engineering Senior Design Project Ideas

So I am going into my senior year in mechanical engineering and am looking for some suggestions for senor design projects.

Here as a bit of an overview for my class and some examples of previous projects:
https://calvin.edu/academics/depart...ng/student-experience/senior-design-projects/

Any suggestions are appreciated, I love thermodynamics and would love to do something engine/cooling/efficiency related but I am really open anything interesting.

Right now its myself and another mechanical engineer on our team and we could potentially add more mechanicals or electrical engineers depending on the project.
 
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Vumad

Super Hero, with a cape!
Location
St. Pete, FL
I didn't click your link but a beach cart hitch hauler combo that allows you to load the ski on the back of something like a van without having to put your beach cart inside of the van or what not. It has been mentioned many times in the past but no one has ever followed through.
 
I didn't click your link but a beach cart hitch hauler combo that allows you to load the ski on the back of something like a van without having to put your beach cart inside of the van or what not. It has been mentioned many times in the past but no one has ever followed through.
This would be an interesting idea, we always trailer but I could definetly see some benefit to this. It always seems like a hassle to get skis on and off of carts

Sent from my SM-G920V using Tapatalk
 

Req

Location
SW Tenn
I have a few ideas however I have no engineering background and only have about 30hrs on the meter riding time, take what I say with a grain of salt. I however grew up with two strokes racing MX.

Mechanically controlled water injection:

Back in the 90s apparently ECWI (Electronically Controlled Water Injection) was quite popular as it allowed the rider to tune the pipe through the entire power band, essentially changing the length of the pipe by slowing the sound wave down for low end grunt and modulating the water to have the ideal perceived length for the entire rpm range. It did this through a microcontroller that was tied into the ignition. It would then send a PWM (I think) signal to a pressurized water line that is attached to a solenoid to meter water flow at that spray bar. Through a series of dip switches you could control the different injection points on and off points in the rpm range as well as some other goodies. These systems were however quite unreliable.

My idea would be to use a mechanical system that is based on pump pressure using various flow control valves, injection points, and pissers to raise, lower, and cut off the stream at the proper point in the rpm range. These flow control valves would have to be user adjustable and easy to understand (ECWI is sort of black magic). I also think that the input line to the system may need to be user adjustable to account for total pressure as well as pump performance, possibly electrically, tied to the ignition to boost and lower the pressure, ensuring the correct system pressure is available to the the valves for ideal performance, if your testing deems it necessary. Additionally you may want to pick a popular pipe and performance test various locations to firm up your thesis with a dyno. Using a popular affordable pipe would also make it more accessible to the community (If you are going open source).

Waterbox performance, efficiency testing and design:

Some waterboxes are loud, some are baffled, some are empty boxes. You could look into the effect of the waterbox, in multiple confiurations and sizes to try to find the ideal waterbox design. Not too loud, not too big, and one that assists the engine instead of hindering it. Possibly hook it to a dyno.

Sink-proof Scupper:

Scupper valves are great for getting large amounts of water out of your hull quickly by allowing water to dump right out of the back of the ski from the bilge. It does this with a one way valve that when floating is sealed however once underway with pressure from the water pressing on the valve from the bilge, and a drop of pressure from being on plane allows the water to exit at a rapid rate.

This design however comes with a large downside. When the ski is flipped upside-down (separated from rider) the air pressure inside the hull from the water coming in through the breathers opens the valve and the ski can sink rapidly. If there was a design that automatically and mechanically closed another valve when the ski is inverted it may not be such a dangerous design.

That is all I have for now. I may come up with more but these are ideas/questions that have been kicking around in my head for some time.
 
Last edited:
Thanks for the input! All of those I think could be really interesting projects! I'm especially interested in the pipe idea.

I will be discussing this week with my buddy on my team to see what interests him the most and what we think is most feasible.

I'll keep this thread updated
I have a few ideas however I have no engineering background and only have about 30hrs on the meter riding time, take what I say with a grain of salt. I however grew up with two strokes racing MX.

Mechanically controlled water injection:

Back in the 90s apparently ECWI (Electronically Controlled Water Injection) was quite popular as it allowed the rider to tune the pipe through the entire power band, essentially changing the length of the pipe by slowing the sound wave down for low end grunt and modulating the water to have the ideal perceived length for the entire rpm range. It did this through a microcontroller that was tied into the ignition. It would then send a PWM (I think) signal to a pressurized water line that is attached to a solenoid to meter water flow at that spray bar. Through a series of dip switches you could control the different injection points on and off points in the rpm range as well as some other goodies. These systems were however quite unreliable.

My idea would be to use a mechanical system that is based on pump pressure using various flow control valves, injection points, and pissers to raise, lower, and cut off the stream at the proper point in the rpm range. These flow control valves would have to be user adjustable and easy to understand (ECWI is sort of black magic). I also think that the input line to the system may need to be user adjustable to account for total pressure as well as pump performance, possibly electrically, tied to the ignition to boost and lower the pressure, ensuring the correct system pressure is available to the the valves for ideal performance, if your testing deems it necessary. Additionally you may want to pick a popular pipe and performance test various locations to firm up your thesis with a dyno. Using a popular affordable pipe would also make it more accessible to the community (If you are going open source).

Waterbox performance, efficiency testing and design:

Some waterboxes are loud, some are baffled, some are empty boxes. You could look into the effect of the waterbox, in multiple confiurations and sizes to try to find the ideal waterbox design. Not too loud, not too big, and one that assists the engine instead of hindering it. Possibly hook it to a dyno.

Sink-proof Scupper:

Scupper valves are great for getting large amounts of water out of your hull quickly by allowing water to dump right out of the back of the ski from the bilge. It does this with a one way valve that when floating is sealed however once underway with pressure from the water pressing on the valve from the bilge, and a drop of pressure from being on plane allows the water to exit at a rapid rate.

This design however comes with a large downside. When the ski is flipped upside-down (separated from rider) the air pressure inside the hull from the water coming in through the breathers opens the valve and the ski can sink rapidly. If there was a design that automatically and mechanically closed another valve when the ski is inverted it may not be such a dangerous design.

That is all I have for now. I may come up with more but these are ideas/questions that have been kicking around in my head for some time.

Sent from my SM-G920V using Tapatalk
 
What about an electronic/mechanical engine temp gauge linked to water line restrictors to automatically control engine temp to proper range
 

Quinc

Buy a Superjet
Location
California
I have a few ideas however I have no engineering background and only have about 30hrs on the meter riding time, take what I say with a grain of salt. I however grew up with two strokes racing MX.

Mechanically controlled water injection:

TNT makes and sells this

Back in the 90s apparently ECWI (Electronically Controlled Water Injection) was quite popular as it allowed the rider to tune the pipe through the entire power band, essentially changing the length of the pipe by slowing the sound wave down for low end grunt and modulating the water to have the ideal perceived length for the entire rpm range. It did this through a microcontroller that was tied into the ignition. It would then send a PWM (I think) signal to a pressurized water line that is attached to a solenoid to meter water flow at that spray bar. Through a series of dip switches you could control the different injection points on and off points in the rpm range as well as some other goodies. These systems were however quite unreliable.

My idea would be to use a mechanical system that is based on pump pressure using various flow control valves, injection points, and pissers to raise, lower, and cut off the stream at the proper point in the rpm range. These flow control valves would have to be user adjustable and easy to understand (ECWI is sort of black magic). I also think that the input line to the system may need to be user adjustable to account for total pressure as well as pump performance, possibly electrically, tied to the ignition to boost and lower the pressure, ensuring the correct system pressure is available to the the valves for ideal performance, if your testing deems it necessary. Additionally you may want to pick a popular pipe and performance test various locations to firm up your thesis with a dyno. Using a popular affordable pipe would also make it more accessible to the community (If you are going open source).

Waterbox performance, efficiency testing and design:

TNT makes and sells this as well. *claims 100-200 more rpms over stock
https://www.blowsion.com/blowsion-tnt-waterbox


Some waterboxes are loud, some are baffled, some are empty boxes. You could look into the effect of the waterbox, in multiple confiurations and sizes to try to find the ideal waterbox design. Not too loud, not too big, and one that assists the engine instead of hindering it. Possibly hook it to a dyno.

Sink-proof Scupper:

Home depot sells this. *PVC spring loaded check valve.

Scupper valves are great for getting large amounts of water out of your hull quickly by allowing water to dump right out of the back of the ski from the bilge. It does this with a one way valve that when floating is sealed however once underway with pressure from the water pressing on the valve from the bilge, and a drop of pressure from being on plane allows the water to exit at a rapid rate.

This design however comes with a large downside. When the ski is flipped upside-down (separated from rider) the air pressure inside the hull from the water coming in through the breathers opens the valve and the ski can sink rapidly. If there was a design that automatically and mechanically closed another valve when the ski is inverted it may not be such a dangerous design.

That is all I have for now. I may come up with more but these are ideas/questions that have been kicking around in my head for some time.

Replied within the qoutes in red.
Lots of good info on the forum just have to spend a lot of time reading and searching.


To the OP a fairly easy and cheap project would be an electric powered beach cart. Can you use the cheap china 500w controller/motor and throttle. #35 chain and some custom made sprockets to fit the beach cart wheels
 

Req

Location
SW Tenn
Replied within the qoutes in red. Lots of good info on the forum just have to spend a lot of time reading and searching.


To the OP a fairly easy and cheap project would be an electric powered beach cart. Can you use the cheap china 500w controller/motor and throttle. #35 chain and some custom made sprockets to fit the beach cart wheels


Im pretty sure TNT water injection is electronically controlled, I was suggesting a more mechanical system for reliability. Also im not sure taking a look at waterbox design is a bad idea, just because TNT took a crack at it doesn't mean someone else may not come up with something better. Also Im not sure how that spring loaded check valve would help with scuppers venting the bilge of air when upside down, you would have to clue me in on that a bit.
 
You could convert a ski to EFI - I've seen a video of this somewhere, but don't think the whole process was ever documented in-depth.

Another interesting concept would be developing your own pipe for a four stroke machine - most just make more noise, without much performance gain. I think the only experimentation that's been done with this is the FMF powerbomb for MX bikes.
 
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