Modding 08+ waterbox.

Location
Idaho
I'm planning on drilling a few holes in my stock waterbox to accommodate my 809 motor. I'm just looking to free up some reasonable flow while maintaining near stock sound suppression. Does anyone have experience with this? I'd love to see a pic of the inside of the box, I have not taken mine out yet.
 
Location
Wisconsin
Do you know the current flow rate and the goal you are attempting to achieve, and at what RPM point? Is the engine already installed and running poorly?
 
Location
MI
Here is a pic of how I modded a RN waterbox for my ported and pipped 718.
I added some holes on the perimeter and one extra cross tube of a slightly smaller dia than the stock tubes.

I did not do any flow calc's and I did not make this change while keeping the rest constant so I am unsure how much (if at all) it helped. ...But it should flow better, it sounds great and the engine seems happy.

IMG_20150804_174250857.jpg
 
Location
Idaho
Perfect, thanks for that pic. I'm concerned with having too much volume from an aftermarket box, though the weight savings would be nice. I'm going to just split it and add another hole up on top. Thanks guys. I may even attempt to make a hole without splitting it if I can.
 
Location
Idaho
Any guesses what my rev limit will be with the 809 on the Zeeltronic? I have a 10/16 hooker prop, nozzle bored to 85mm. I need to factor my new rev limit in.
 
Location
Idaho
My plan is to scale the hole size in the water box by the same ratio as the increase in my jetting size and peak RPM between my old and new motors. This should represent the most accurate comparison for air flow possible, assuming the tuning is good. My stock jetting is 70 and 130= 200 total flow. New motor has 115+125= 240. So my new jets are 20% larger than my old ones. In addition, I am running 1000 RPM higher from 7000 to 8000. This calculates to a 14% increase. My total hole open area should be 34% larger. I'm thinking that my increase should be a bit smaller than that to maintain low rpm back pressure. I'm thinking around a 25% hole increase may be ideal.
 
your turning 8000 rpm? keep an eye on your top end rod bearings. When we turned 7600-7700 in superstocks we changed bearings/pins about every 20-30 hrs.
Don't know what pistons your using but we used the 62t or 64x pins inside the wiseco flat tops.
 

Quinc

Buy a Superjet
Location
California
Setting your rpms to 8000, means you will hit the rev limiter at 8k (when the pump leaves the water) You will most likely be in the 6900-7200rpm range
 
Location
Michigan
So is there a way to tell if its a pre or post 08 box without cutting it open?
 
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