SXR Need help factory wet pipe install

[Dega]

Hey guys, I bought this thing about a year and a bit ago and some stuff happened I was never able to install it till now, a few things does anyone have some detailed pics of there install as well as does anyone happen to have an extra air temp bypass sensor mine seems to not have shipped with one, thanks

Michael

 

[vitalikol]

http://factorypipe.com/media/instructions/kawasaki/800SXwetpipe.pdf

 

[rollin5150]

I just cut the air temp sensor wires, soldered them together, and shrunk wrap.

 

[Shonuff]

I just cut the air temp sensor wires, soldered them together, and shrunk wrap.

Which is exactly what the temperature bypass plug does - it just jumps the wires across themselves - so you're safe doing it Rollin's way.

 

[Dega]

Awesome thanks guys

 

[Dega]

Sorry guys got another question, I see it comes with some parts for the carbs I'm guessing for the jetting, anyone know how to install these or should I take it to someone to do that part?

 

[sxrchris]

http://www.pwctoday.com/showthread.php?t=142381 Post 3, works just fine!

 

[Shonuff]

Sorry guys got another question, I see it comes with some parts for the carbs I'm guessing for the jetting, anyone know how to install these or should I take it to someone to do that part?

You'll need to rejet for the pipe. 80 pilots, 152.5 mains. If you've never done it, order the jets and come back to this thread. It's really easy.

 

[Dega]

You'll need to rejet for the pipe. 80 pilots, 152.5 mains. If you've never done it, order the jets and come back to this thread. It's really easy.

Thanks, i think they came with the jets, i got a small back with 4 things... sorry new to carbs ill take a pics and post them when i get in tonight.

 

[Dega]

Are these what you are referring to?

 

[jaxrider]

yep

 

[Dega]

Ok well i got it all installed the wet pipe... i have to say that was a pain in the ass not as easy as i thought. I do have a few questions in this first pic where does the 21" blue water line go to this is the one that comes out of the bottom of the header.




And in this other pic im not sure where this line goes i had the ski all taken a part and its been a while

 

[Shonuff]

I'm so sorry, I hadn't noticed that you posted back here with more questions. Your second picture is the second pisser or "pump dump" line. It takes water from the bottom of the stock exhaust manifold and dumps it into the pump area. You can either take your blue line from picture #1 and dump it into that or you can plug it and dump your blue line overboard with a second pisser (what I do). You can also change how much water you keep in your headpipe by running your cooling line from your cylinder head to the bottom of your exhaust headpipe and then piss it from the top. This keeps it cooler but I don't do it this way.

What smart people do with picture #2:
People who are mechanically inclined tap their pumps and tap their exhaust manifolds for dual cooling. They then use that pump dump line to add another cooling line to the manifold, hence the term "dual cooling" you read about so much here.

I don't do that. I run a single 1/2" line (instead of the 3/8") line into my single cooled manifold with the pump dump pisser line plugged.

 

[bossy18]

what did you plug your pump dump pisser line with?