Pressure Test

SuperJETT said:
One thing to think about is, if you're pumping into the pulse fitting, and your reeds actually seal well, you're going to be putting that pressure on them and they could be damaged. I like to leave the reed cages out when I do it just to be safe.

the reeds should seal very well. however, at the rate that youre pumping air in, they wont seal that well. its not like youre suddenly zapping the engine w/ 8 lbs psi. youre gradually pumping it into the engine.:cheer:
 

SuperJETT

So long and thanks for all the fish
Location
none
sflsurfrider said:
the reeds should seal very well. however, at the rate that youre pumping air in, they wont seal that well. its not like youre suddenly zapping the engine w/ 8 lbs psi. youre gradually pumping it into the engine.:cheer:

I'm thinking about how they have some premix left on them and you can visibly see how they are sealed with liquid. Plus, doesn't everyone use a compressor like me?
 

wildman326

Who else?
Location
Kansas
I was told that you should use a brake bleeder (like a Mighty Vac Brake Bleeder or knockoff) to create negative 15 lbs of pressure. That it should hold it for 5 minutes without losing pressure. If so "good." If not pump no more than 5 lbs while squirting soapy water to find leak.

I use those circular wingnut plugs.
 

ski4

gonzo
Location
cleveland
wildman326 said:
I was told that you should use a brake bleeder (like a Mighty Vac Brake Bleeder or knockoff) to create negative 15 lbs of pressure. That it should hold it for 5 minutes without losing pressure. If so "good." If not pump no more than 5 lbs while squirting soapy water to find leak.

I use those circular wingnut plugs.
oh no, now i'm gettin' confused here

are we working with negative or postive pressure here and does it make a difference

i have a nice vacuum pump with a gueage if it does not mater
 
ski4 said:
oh no, now i'm gettin' confused here

are we working with negative or postive pressure here and does it make a difference

i have a nice vacuum pump with a gueage if it does not mater

ive never done a vacuum test. ive only dont pressure tests. id imagine that since the inside of the "test area" is under constant vacuum/pressure/vacuum/pressure.... it wouldnt mater one way or the other. i cant think of a reason why a vacuum test wouldnt work.... or effup the engine/seals.
 

SUPERJET-113

GASKETS FOR CHAMP BRAP!
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I have never heard of a negative/vaccum test on a two stroke PWC motor..
If you have a leak with the vaccum test, how are you gonna find it? I dont want to try and look for soapy water being sucked inside my motor somewhere.:banghead: That's just not right.
I would think a pressure test would be better with a spray bottle with soapy water or a bottle of "Leak Detect" solution and looking for bubbles.:biggthumpup:
 
SUPERJET-113 said:
If you have a leak with the vaccum test, how are you gonna find it? I dont want to try and look for soapy water being sucked inside my motor somewhere.:banghead: That's just not right.

RIGHT!:cheer: :cheer: :cheer:
 

wildman326

Who else?
Location
Kansas
What I said (wrote) was:

1. Use a brake bleeder (like a Mighty Vac Brake Bleeder or knockoff) to create negative 15 lbs of pressure
2. Watch the guage on the mighty vac to verify if it will hold 15 lbs for 5 minutes without losing any pressure
3. If so "good." You're done.
4. If not, pump no more than 5 lbs (positive presure) while squirting soapy water on the outside to find the leak.

So there is no negative pressure to suck soapy water in when you are doing the "soap" test.

I'm not sure about why a "negative" test was suggested to me, but I think it's because it simulates the most dangerous type of leak or because the cases are under negative pressure when the motor is running.
 
wildman326 said:
What I said (wrote) was:

1. Use a brake bleeder (like a Mighty Vac Brake Bleeder or knockoff) to create negative 15 lbs of pressure
2. Watch the guage on the mighty vac to verify if it will hold 15 lbs for 5 minutes without losing any pressure
3. If so "good." You're done.
4. If not, pump no more than 5 lbs (positive presure) while squirting soapy water on the outside to find the leak.

So there is no negative pressure to suck soapy water in when you are doing the "soap" test.

I'm not sure about why a "negative" test was suggested to me, but I think it's because it simulates the most dangerous type of leak or because the cases are under negative pressure when the motor is running.


15 lbs psi is too much. 6-9 lbs psi are the recommended numbers.

http://groupk.com/tec-airleak.htm
 

wildman326

Who else?
Location
Kansas
OK. The info I layed down is off of notes I took from talking to Paul. I'll check with him this weekend to see if I wrote something down incorrectly or why 15 is the number.
 

Yamah0

XFT
Location
Dubai
Umm... what/where is the pulse line fitting?:27:

Also, does anyone have a pic of a motor rigged up for an air leak test?

Zane...
 

Yamah0

XFT
Location
Dubai
Anyone??

I went today to get a gauge but couldnt find one with two outlets.. the ones i found had only one place to attach a hose to... so whats the deal? should i get that and out a T joint for IN and OUT?

Thanx..
 

gj_fx1

X-H2
yes use a "T". You might also want to put a valve in the line to the pump.
(depending on the type of pump, you could have leakage out throught the pump seals)
 
I have always found I needed a check valve in line to stop the pressure from leaking back out,depends on your pump

I agree with slfsurfrider

"easiest method i have found is rubber gasket material. cut 2 pieces. one goes between the carb and manifold and the other goes between the headpipe and manifold. only cut the bolt holes and not the bores and bolt your carb(s) and pipe. dont go past 8 lbs psi."
 

Yamah0

XFT
Location
Dubai
Great thanx guys!

I went today and bought all the stuff needed to do this, so ill hopefully get to it tomorrow and maybe ill snap some pics of the process for whoever wasnt too sure of whats going on.


jopi said:
Very important and sometimes overlooked

So when the flywheel cover is off, dont i need to remove the flywheel and stator to see behind??

Thanx
Zane...
 
no need to remove the flywheel.....hopefully.

youre removing the cover so it doesnt hold pressure and give you a false reading if your front crank seal is bad.
 
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