ok, so since the last post, i have changed:
1. Cases and crank from ported/epoxied with jetmaniac welded crank TO stock cases and stock crank.
2. VFORCE 3's changed TO OEM fibre reeds/cages.
3. Stock CDI TO E.P.I.C ignition (needed a re-jet to 75 pilots)
4. cleaned the carbs and jets thoroughly again, replaced main filter.
5. bypassed the fuel switch, no change, went back to having switch.
6. new start stop switch, harness, stator wiring.
problem is still there!
I might try and re explain the problem again, the engine wont hold a nice smooth constant low speed, it is most noticable just off idle.
instead of a nice brrrrrrrrrrrrrrrrrrr like my mates stocker with a b pipe, is more like bbbbrrrrr brrrrrrrrr brrrrrrr brrr brrrrrrrrrrrrrrr
its a pause in the power. like randomly pressing the stopper, why couldnt i explain it like that before lol.
im confident the jetting is correct, with the 72.5s i had a mad hesitation when i nailed it, this went away when i wound out the screws from 1 turn to 1 3/4.
installing the 75s made it clean at 1 turn on the lows, winding in to 1/2 made it hesitate.
im stumped this is killing me.