Billet Head

waxhead

wannabe backflipper
Location
gold coast
Having worked at a shop that modded motorcross, karts and sleds, I'm blown away by that number. 4 hp on a 250cc by just changing dome shape is huge. Watching the master at work in the shop, and seeing the numbers on the dyno with each mod gives you a real appreciation for what it takes and how much power that really is.

That said, I have a stock head that was modded by Group K. It has a similar design, and this finally explains why my motor seems to pull so much harder than others that have the ADA. I thought it must be because of the awesome job of mild case porting I did in my garage. I never really looked at the dome shape on the ADA's until now.

If you decide to make a new head altogether that doesn't have interchangeable domes with the ADA head, you will have the market. I think people would be willing to buy the new head shell that says WAX. Every time someone with an ADA head opens their hood on the beach, others will know they're lacking. I'd rather have a superior design that doesn't compromise on performance or strength, and not have to spend that much on plugs when there's a $5 pair on the shelf that could have worked. I would buy the expensive ones if I have to, but I know it would upset me every time I went to buy a set lol. I know people don't want to spend the money up front, but it would cost less in the end.

Plus, why would you want to have your superior product hidden under the ADA logo?
That's the best reason I have heard so far.
The main reason we are doing this is so we can catch some of the people with ada heads as well. you have to understand this is not a big market and it costs a fair bit to enter it. We want the domes sales as well as the head shell sales to make it worth while.
Yes its surprising what a good dome shape can do to your engine
 

bored&stroked

Urban redneck
Location
AZ
That said, I have a stock head that was modded by Group K. It has a similar design, and this finally explains why my motor seems to pull so much harder than others that have the ADA.
Its interesting you say that, because I've been running modded stock heads forever, and everyone constantly tells me the squish is bad and the ADA head is SUCH a better design.
 
Its interesting you say that, because I've been running modded stock heads forever, and everyone constantly tells me the squish is bad and the ADA head is SUCH a better design.
That is what happens when you listen to everyone, LOL. I would take a Group K modded stock head over an ADA for shape and sealing every time. The only drawback is the lack of a full girdle. Been using his stuff and machine work for over 30 years now and can't say Harry has ever been wrong.
 

waxhead

wannabe backflipper
Location
gold coast
The issue with machining heads is its hard to get the squish band to match the dome of the piston and this is what you have to do. ON a Kawasaki not so bad its a flat top the Yamaha not so much.
 
The issue with machining heads is its hard to get the squish band to match the dome of the piston and this is what you have to do. ON a Kawasaki not so bad its a flat top the Yamaha not so much.
Group K did a great job. When I've done the solder check on the squish, it seems to be even across. I tore my engine down a couple days ago, so I had a good look at the dome shape. It's very close to what you seem to be after. Looking at pictures of ADA, I can see the issue. I still think you should do the full head and domes. You'll get a noticeable difference for much less money than most mods that you can actually feel, with the cheaper plugs and no compromising on design.

Please be quick. I'm planning to cut off the old pipe mounts and other parts of the head casting that I don't need before powder coating it. If I mess it up, I'm going to need a new head and I don't want to be forced to buy ADA when I know this gem is on its way.
 
Problem with kawasaki is the pistons are .050" or so down the hole, so with that and the thickness of the gasket no amount of machining on the stock head will get you nice tight squish clearance. Same problem on a yamaha if you use the stock head gasket because it's pretty thick. Could be fixed by milling top of cylinder.

I'm curious what you measure for squish clearance on the groupk head, and are you using stock head gasket?
 

waxhead

wannabe backflipper
Location
gold coast
Problem with kawasaki is the pistons are .050" or so down the hole, so with that and the thickness of the gasket no amount of machining on the stock head will get you nice tight squish clearance. Same problem on a yamaha if you use the stock head gasket because it's pretty thick. Could be fixed by milling top of cylinder.

I'm curious what you measure for squish clearance on the groupk head, and are you using stock head gasket?
IN the old limited days we used to machine around the chamber to drop it. I think TBM even made some drop domes
 
Problem with kawasaki is the pistons are .050" or so down the hole, so with that and the thickness of the gasket no amount of machining on the stock head will get you nice tight squish clearance. Same problem on a yamaha if you use the stock head gasket because it's pretty thick. Could be fixed by milling top of cylinder.

I'm curious what you measure for squish clearance on the groupk head, and are you using stock head gasket?
If I remember correctly, my squish is .050” with a stock gasket and there’s still room to take more off the head. I’ve used copper gaskets on older kawis and got the squish tight. I blew up a 550 because I forgot to check squish when I put on a westcoast head with the copper gasket.
 
Problem with kawasaki is the pistons are .050" or so down the hole, so with that and the thickness of the gasket no amount of machining on the stock head will get you nice tight squish clearance. Same problem on a yamaha if you use the stock head gasket because it's pretty thick. Could be fixed by milling top of cylinder.

I'm curious what you measure for squish clearance on the groupk head, and are you using stock head gasket?
Yes, Group K accounts for this...
Group K "Head Gasket – All Group K kits are intended to be used with the stock .040″ head gasket. There are many aftermarket alternatives to this gasket, i.e. .020″ copper gaskets, and “O” ringed heads, etc. It has been our experience that the primary cause of most head gasket leaks is low spots on the cylinder deck surface. To address this problem, all Group K kits include cylinder decking to assure a totally flat deck. While all of the after market gasket replacements may be capable of maintaining a seal, none of them can resolve a leak caused by an irregular cylinder deck surface."
"Head Gasket Sealing – The stock sleeves of the Yamaha cylinders very often will drop .002”-.003” in the aluminum casting. This makes perfect head gasket sealing very difficult (if not impossible). To resolve this problem, our Cylinder Porting Modification includes cylinder top decking and lapping. This decking allows us to set up a more desirable squish clearance between the head domes and piston crowns. After this machine work, each cylinder top surface is “lapped” to assure the perfectly flat surface to maintain a lasting head gasket seal."
 

smokeysevin

one man with a couch
Location
Houston
Can you switch the o-ring from a piston-style where the o-ring groove is on the internal part to a cylinder mounted groove and use a thicker cross section ring to ensure you still get adequate squish while holding the ring in place? Cutting the groove in the head would be more expensive vs turning it but you might be able to tuck that section further down into the head vs having a nipple sticking up and shrouding he plug body.

Sean
 
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