Custom/Hybrid First steps towards Vacuum Infusion for The BOB Hull

DK-Freestyle

2011 World Champion
Location
Oakley, CA
As promised a few weeks back, my main priority as part of taking over the program at The BOB Hull is to expand from hand-laid to vacuum infusion. So over the past couple weeks, I have been playing with a few smaller parts, but this past week, I went ahead and infused my first Carbon Fiber hood shell & liner for my 2013 personal ski. Everything came out perfect on the first try, so today I attempted my first bottom deck, and the infusion process couldn't have gone any better.

I'll be practicing the infusion process on a handful of our own personal hulls to build up some experience, but in 2013, The BOB Hull will be offering hulls in a Vacuum Infusion option.
I will post pictures of the infused bottom deck once it has finished the curing process, but for now, I've attached a photo of a black gel coat hood shell and a visual carbon hood liner. Finished carbon fiber hood is approximately 4-5lbs. I estimate the finished hull & hood to weigh in at about 50lbs.
 

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Tommygunz

Team PHP
Location
Wisconsin
Wow D that hood looks sick!!! I can't wait to see that bottom deck outta the infusion process....even in the pic that you sent me with it in the vacuum bag last nite I could see how clean and perfect it looked!

Everyone needs to keep an eye on all the progression comin from The Ski Clinic.......many new good things to come;) We will be building my personal flatwater PHP 898 amateur legal competition destroying Bob hopefully within a little over a month. Watch for that build thread:)
 

DK-Freestyle

2011 World Champion
Location
Oakley, CA
Pulled out my first attempt at a vacuum infusion carbon bottom deck today and we couldn't be happier.

13lbs bottom deck, full carbon fiber with key reinforcements, so she's ready for a beating.
Bagging my top deck today, should have that popped tomorrow as well.

With the current weights, it's starting to look more like a 45lbs carbon hull & hood, about 210-220lbs RTR.
 

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DK-Freestyle

2011 World Champion
Location
Oakley, CA
Top deck came out pretty good, made it too light though. Added some reinforcements today, and we'll be bonding the 2 halves together first thing tomorrow morning, and the first Vacuum Infusion BOB will be ready for turf & assembly.
 

KTM434

Jamie FN Hickey
Location
Palm Coast FL
You guys are doing a great job improving your products and customer service!! Your company has evolved drastically in the last 3 years. I'm looking forward to the Ride hull
 
Location
WI
Can't wait to see it bro! I just got done plowing snow and now I'm thinking jetskis again ;)


Good man i just pulled in from plowing i be back out at between 10-12 i figure. Whats snow count by you guys. I was thinking skis last night when i picked up 03 sj for one hell of deal that i couldn't pass up.

Back to the OP cant wait to see it.
 

chadman154

#Itsonlymoney !!!!!
Location
Dirty south
Good man i just pulled in from plowing i be back out at between 10-12 i figure. Whats snow count by you guys. I was thinking skis last night when i picked up 03 sj for one hell of deal that i couldn't pass up.

Back to the OP cant wait to see it.

16-18"
 
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