Really? ^^^^ First off - take that kawi vs. yamaha dead-horse-beating rhetoric back to PWChackedToday. I'm trying to find a solution here for myself and others who have run into this issue with
AFTERMARKET COMPONENTS. It has NOTHING to do with Yamaha 2-piece drive system. If you had an aftermarket pump that had the pump shaft/bearings set further forward than stock AND you had an aftermarket kawi hull with the bulkhead position setup a little further back - then your one-piece driveshaft would be bottoming out in the impeller and you'd be in the same situation that we are.
Now back to some useful discussion:
Not happy with the very tight tolerance I had (in case the engine gets shoved backwards), I have now replaced the 1.27 mm shim with one that is 2mm. This looks like the max amount that is feasible for moving the shaft back in the pump. The seal lips are getting close to the edge now. And I will definitely have to grind down the flat surface on the tail cone as it interferes at this depth - however a 14mm wide bearing on the back side might fix that... but I don't have one (if even available). And of course the impeller will have to be shimmed forward a good bit as well - but I have not installed it yet.
EDIT: Googling, I found a Suzuki motorcycle OEM bearing that is 14mm wide - looking into that as opposed to grinding my tail cone.