Sorry everyone for the lack of updates. This ski has made a lot of progress while I have been away from this forum. I’ll try to make a few update posts to get caught up to where the ski is at now. So keep checking back.
Anyhow, pretty sure I had previously posted that I had got some used rrp knock off foot holds I was planning on running. Well I can’t leave good enough alone as you all already know. I tried to get ahold of a few parts suppliers and hull manufactures to buy holds and no one would reply to me so I ended up building my own holds.
First it started out with a piece of cardboard I cut and bent to shape. Then used a thin piece of sheet metal and made a similar shape so see if it looked and felt right around my hull and shoes. Biggest thing I didn’t like about the rrp knock off holds is they were to wide and brought my feet to close together in the tray. “See photos”
Then once I got the sheet metal shaped how I wanted it I traced it out on paper abs added 1” all around the circumference to make if for any weird mixed match overlap off the carbon cloth. Once I got the paper template I got my buddy to cut me two flat patterns on his cnc. From there I hand formed them as best as I could to perfectly match so they were symmetrical.
Now I had my mold.... the I cut my carbon cloth, also added a few layers of fiberglass just for the hell of it. Wet out the cloth on the counter top, wetting out each side of the cloth before going into the mold. This was a super super tricky part to get layed in the mold nicely in the u-shaped part of the mold, and only got harder as more layers went in. Once cured I popped them out of the mold and was quite amazed how good they turned out! Then I layed my template on top of the part and got to trimming.
These turned out quite well I think. Already had a few people trying to buy them from me.