Canadian X-jet rebuild

cookn

Kamikaze
Location
where you live
Got the ski together enough to test it, ran and sounded good at the shop, starter relay craps out at the lake... classic, I always have some sort of electrical issue first ride from everything sitting all winter and just using crappy old used parts from whatever I can "borrow" it from you would think I would learn my lesson and just buy good oem parts but the chit is soo expensive... On a better note I was suppppper happy I didn't have any crazy vibrations in the drive line since I had to use a bunch of shims on the pump and every single mounting insert in this hull has been replaced, along with a couch shaft I shortened. The 155 pump is a tough job to get in a 144 tunnel. Like I didn't do enough glass work on this thing but it would have made it easier if I had modded the tunnel a bit. I had to make a steering cable extender and grind the bottom of the pump and ride plate a bit to get it to all fit. I drilled through the top turn nozzle mount in the trim ring into the reduction nozzle and ran a tap through so the threads matched up and used a longer bolt to lock the oem trim ring at a neutral position. I also have some wiring to redo. I normally buy the nice shrink wrap with the glue in it but princess auto had a kit on sale but the stuff is garbage, might as well of left the wire open.... that's what you get for cheapin out. Forgot to take and engine bay pic but the H20 flow box sounds awesome compared to stock waterbox. I should have a relay by next week, stay tuned for the ride report
 

cookn

Kamikaze
Location
where you live
I still need to cut the pole to length and rework my pole bolt setup, all the little details to iron out. I have some time now before our may long weekend ride to get the details sorted out and finish a proper turf setup
 

cookn

Kamikaze
Location
where you live
I need to get a scale and weigh her too, it feels pretty light, I like the kp pole and you can't go wrong for the price, but it is super heavy, I would of went with an xmetal but just couldn't justify the price with the dollar conversion and shipping to get it up here. My guess is around 280lb rtr
 

cookn

Kamikaze
Location
where you live
image.jpg image.jpg image.jpgCleaned some things up while I waited for my relay. Glued in some hull inserts I made. Finally got to try it today. Every flat water ski should have a 155 pump. I haven't even messed with Tuning yet and it's already impressive for a small bore engine. The hull has some weird handling traits at times. It's also a lot shorter then I would ever go on a hull again. I need to Build up the foot holds more and somehow get the pole tighter but overall I am looking forward to figuring this thing out
 

cookn

Kamikaze
Location
where you live
It's a deutch connector off an msd brain. You can buy them but they arn't cheap and you have to be wire master to put them together from new. I just soldered the existing wires to my stator wires and matched the colours
 

cookn

Kamikaze
Location
where you live
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Got my footholds sorted out. Everyone is doing wedges and now I know why. These are so comfortable and lock in nice. I just used one of those yoga blocks cut in half.
 
just an idea but maybe think of putting a little padding on the outside edge where you kick into, i have missed my bob holds kicking hard and it feels like it removes your little toe, if you kick the edge its gonna to break toes
 

cookn

Kamikaze
Location
where you live
image.jpg Built a stub cone out of a stocker by cutting the cone off and jb welding a new flat piece of aluminum in there and turning a slight point on that. I still feel I could pitch my trailing edge down some but over all I am extremely happy with the oem 155 pump.
 

cookn

Kamikaze
Location
where you live
No problem Ill do a complete spec write up. I feel this has been a pretty good "budget" setup if you will.
 
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