I'm sick of this...

Location
Las Vegas
All these bars are the same stuff Renthal bars and such are built of, and ive wrecked my 450 from 15ft in the air off a triple and still just barely bend my bars....how the hell are you breaking them in half lol
 

SUPERJET-113

GASKETS FOR CHAMP BRAP!
Site Supporter
All these bars are the same stuff Renthal bars and such are built of, and ive wrecked my 450 from 15ft in the air off a triple and still just barely bend my bars....how the hell are you breaking them in half lol

I dont know.. I just break them about every couple years or so.. I guess I'm just rough on stuff(and so I am told).
I'm 6' 1" 215 lbs, so I'm not really a small person, but I'm not a Ogar either..lol

I havent decided what I'm gonna do yet. Where the heck could i find a stainless rod? hmmm.
I do like the idea of the SS rod in the middle with epoxy resin all around it. This is a big boat town, maybe i'll hit up some of the welding shops that work on a lot of boats..:dunno:
 

ski4

gonzo
Location
cleveland
you have to also think that if you do get a stronger bar what else will fail
there is going to be a weaker link somewhere?
 
why not just get piece of Ti ???


I dont know.. I just break them about every couple years or so.. I guess I'm just rough on stuff(and so I am told).
I'm 6' 1" 215 lbs, so I'm not really a small person, but I'm not a Ogar either..lol

I havent decided what I'm gonna do yet. Where the heck could i find a stainless rod? hmmm.
I do like the idea of the SS rod in the middle with epoxy resin all around it. This is a big boat town, maybe i'll hit up some of the welding shops that work on a lot of boats..:dunno:
 

SUPERJET-113

GASKETS FOR CHAMP BRAP!
Site Supporter
Ok, so I just measured the X-metal straight bar that just broke and its 25", 3mm wall thickenss and 22.30mm O.D(7/8").
So since titanium is twice as strong as aluminum, the same size or close to it would be cool with me and I can always fill it with epoxy too.
I've been looking online a little, but havent found a good dealer or much pricing yet..
 
Last edited:
Location
Alaska
There is like 30,000 different kinds of aluminum alloys. Titanium would be a great way to go like said above ^^^. But there are many aluminum alloys that are plenty strong. 7000 series for instance. Made for aircraft landing gear etc... But cant be welded. Solid will not be noticeably stronger than tube, just heavier. Stainless is not really known for its strength either.
I think most of these manufacturers just like to make them pretty and put a cool stamp in them.
 
Hi Mate,

You should be able to make some bars yourself pretty easy. I have made a set myself, like you said 7/8" solid ally bar 6061 grade t6 temper is the optimal but can be hard to get in round bar if not 2230 is fine, cut it to length 650mm approx, if your not running caps on your grips and an aftermarket throttle you only need to drill one hole to locate the start stop switch lug. end holes can be drilled and tapped M5 x 0.8 if needed.

Oh yeah and a good reason not to put stainless inside an alloy tube is that in a wet enviroment you will get electrolysis between the two dissimilar metals with the alloy turning slowly into powder

Hope it helps
Matty
 
Last edited:

cambo au

TRYING TO LEARN
Location
AUSTRALIA
superjet 113
i feel your pain i have not broken them off like you but i am bending them round on them selves i have done two sets in six months i am thinking of changing to a rrp set up as they have a fat bar center section
i was told that i am better having a bar bend than breaking a wrist but i think it maybe our weight i am about the same height and weight as you maybe no hamburgers and beer is a better way for us to stop breaking bars
let me know how you go
 

SUPERJET-113

GASKETS FOR CHAMP BRAP!
Site Supporter
Well, titanium bars were not in the books for me as it would of cost over $200+ for a piece of tubing. So I went with 4130 Chromoly. It was $16 a foot. I got 25" for $32. Think I'm just gonna sand, prime and paint it with some good polyurentane single stage and fill the inside with resin just to keep water out.

This was material left over from making tie rods for a high performance sand rail. I found it at my machine shop here in town. Its wall thickness is prolly 4mm. I dont think I will ever bend or break this! Should last me my life time..lol On the down side it does weigh like 3 lbs. or so.
 

Attachments

  • superjet bars.jpg
    superjet bars.jpg
    27.9 KB · Views: 105
  • DCP_9825.jpg
    DCP_9825.jpg
    63.6 KB · Views: 89

750SX

DO IT
Location
Palmyra
I had a set of cromo bars that I made on my sx. They worked great, a little heavy, but better than breaking one and having the other half go into your chest!
 
Yeah, your right, maybe I better re-think this again! :439:
While you are rethinking this , let me suggest the following: go to www.mcmaster.com and type in (search is already open):1658t53 that is an 8' lenght of 7/8 6063(T5) aluminum tubing with a wall thickness of .219". It is architectural grade, an alloy not easily corroded. About $32. Ask them to cut it in half for easier shipping.
 

wolf

No Holds Barred
Location
Sacramento, CA
You might try sanding a slight radius on the edge of your clamping surfaces, you might have a hard edge that's digging into the bar when you tighten the clamps that's causing localized fatigue, as somebody mentioned.

Look into sourcing some carbon fiber mountain bike bars- any downhill specific carbon bar is going to be lightweight, and super strong. I don't know what the bar diameters are, but it's nothing some shims wouldn't take care of.

Now that I think about it, I'll look around and see what's out there, I'd like to have some sick carbon bars on my SuperJet, BWAHAHA! Good luck.

edit: Ah, after looking at the mountain bike bars, most of 'em have a clamp diameter of 25.4 mm, or 1", so no dice unless you went with some coostom clamps. I'm going to fire some up eventually.
 
Last edited:
Top Bottom