BILL Reinforcment and Stylin:cool2:
Goal:
Have a stronger more durable bill for my squarenose. Lose the ugly fuel door. Not spend 200 dollars on an aftermarket one. Repair broken edges.
Material:
WS404 Filler
Epoxy Resin & Hardener
Duraglass Fiberglass Filler
DolphinGlaze Filler
Mixing Tubs and Sticks
Old Magazine (I found it usefull to mix on a page then rip out and repeat)
3" Fiberglass Tape
Power sander
Sandpaper (2 sheets 180, 1 sheet 220, 1/2 sheet 320wet, 1/2 sheet 400wet)
2x4 (for wieght)
Step byStep:
- Rough up underside of bill with 180 grit
- Cut proper lenght fiberglass tape for lower sides of bill
- mix resin and lay glass on lower sides
- wait till resin is cured
- Rough up underside and fuel door where you will glue it down
- mix WS404
- (I decided glass didnt make it strong enought so I put WS404 all over the under side)
- Glue fuel door down
- flip on top
- Spread WS404 on the underside
- - thin where you layed the glass and thicker too top
- Let cure
- Should be sturdy and strong :smile:
- Use duraglass filler to "feather" in fuel door
- Sand with 220
- Use dolphin glaze to fine touch the "feathering"
- Sand sand with 220
- Sand sand with 320
- More dolphin glaze
- Wet sand 320, 400
- WALLA DONE!!!!
Conclusion:
I originaly only planned to glue down the door, feather it in, and lay some glass underneath. I had lots of WS404 left over so I decide to try this. It worked great and fit on fine. I had two little high spots but I sanded them down quik and it works. I screwd it on with 2 stainless screws and washers in the front and two in the back. It feels like it is "at one with the sk"i lol.