Tigercraft Aquabot V2 build

It is great that Tiger Craft is being accommodating/flexible with the requests.

I don't see this as a negative, I was just curious about the foam.

I'm not sure what the numbers are (foamed vs not foamed). When talking to him on the phone it sounded common for them not to be foamed but please remember, I left off every option I could to keep this cheap. I got a little time but no money! So it was requested that way. As Crazy4sand mentioned, you can get them filled. Sorry, don't remember the cost differential other than I thought it was more then the price of materials.

NOT TRYING TO MISREPRESENT THE PRODUCT OR TIGERCRAFT HERE! didn't mean to sound like the hull just came with nothing and thats all there is. I asked Tigercraft to leave out anything that I thought I could do myself that didn't require cutting up the hull! In retrospect, there are a couple of things (front foot hold being the main thing) that I should have ordered on the hull. I think Tigercraft's flexibility in doing whatever you ask for is noteworthy here. I haven't worked with any other A/M hull guys though and maybe that is common? I am glad I got the ball drains on it although that is minor to add. It was really easy to add the drain line through the tray area. I did find out recently that those ball drains are from 701 industries. Apologies that I don't have a good picture of who has a business relationship/partnership with who. I'm finding out all the time about this guy doesn't like that guy or this company is down the street from that company and uses all their stuff etc. Not saying Tigercraft is tied to 701 Industries but seems they have some kind of link.

also a reminder here that there was a bunch of options I really didn't know what were. The front lip for example, I don't remember talking about that but I have seen other aquabots that have a different front lip from mine. Maybe personal customization, I just don't know. I am happy with the front lip on mine though. Also glad I didn't get paint or turf on it. They will send you one with the tray already turfed but I kind of like the option of doing it myself and doing it how I want it.

I'll also admit I probably have cost myself $ in leaving stuff off in an effort to keep things cheap. I bought an old SN (ran when I bought it) that I didn't use nearly as much stuff off of it as I thought. Probably cost more than it was worth for my purposes. Up side is now I have an old hull to play with.
 
Sorry but the videos are taking me too long so a few pictures until we get to the riding it portion
Here is the motor on the bench. It is Jet Maniac/Blue work. The flywheel is a stocker lightened and coated by JetManiac. Coating looks too nice to cover up!
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Here it is shimmed into the ski. Had to do a lot of shimming but my understanding is that is normal for A/M hulls. I used a combo of under the motor mount shims and top of the motor mount shims so I didn't have so many stacked together. Chime in if some one knows of why thats a bad idea.
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White tape over the kenny keepers so I wouldn't scratch them so bad putting the motor in. Stock battery box wouldn't fit even with a little "shaping" so I splurged on a used Cold Fusion box. I really like it.
 
Did you try moving your motor mounts inwards so you didn't need so many shims? There's a bit of room to move them in or out depending on if you need to raise or lower the motor.
 
Location
nj
Looking good andy. I believe your reason for the shims is the couch.mount /sj mount confusion. If your running sj mounts you will need a fair amount of shims to get proper alignment. The couch mounts with big holes get you a little more wiggle room. Videos are a nice touch.

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Looking good andy. I believe your reason for the shims is the couch.mount /sj mount confusion. If your running sj mounts you will need a fair amount of shims to get proper alignment. The couch mounts with big holes get you a little more wiggle room. Videos are a nice touch.

Thanks, learning more every day about the videos but I'm still slow with them.
Ah ha! well I did use SJ mounts from RHAAS (as you know ridetrp). I did use two couch mount shims under each rear motor mount and one under each front mount. That got me the correct line up and height for the front, then two 0.020 shims on top of each rear mount. I didn't have any 0.040s which would have been just one shim on top. wasn't too bad just a little time shim, torque, check repeat until I got it right.
 
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As for the motor, it was a "crunchy" 61x that I tore apart and sent to @JetManiac. Bored to 735, Blue ported, ADA head (can't remember the size of domes but its larger ones so I can run 93 octane. FPP B Pipe that I port matched to Blue's exhaust porting then polished as far in as I could reach with my bits. Stock Mikuni SBN 44 rebuilt and jetted and pop off to Jetmaniac's recommendations. If it sounds like I'm making a plug for @JetManiac here I guess I kind of am. He was a pleasure to work with, took a ton of time to explain stuff to me and talked me out of a couple of things I didn't really need and suggested a couple of things I hadn't thought of.

Used a H2O designs water box into a silicon exhaust tube that worked like a champ. It is pretty loud though. pretty tight space for the water box so I don't know what other options are out there, X--Scream maybe? No way a stocker will fit in there.

Electronics are a kawi coil rewired and plugged from JSS, MSD enhancer (on sale at summit racing for a price lower than I could find anywhere) The rest is stock stuff. Next time I have the e-box out, I'm going to replace the starter and battery cables with longer ones. The hull is so deep, the stock cables won't let you pull the e-box all the way out of the hull. There is a recommendation to anyone building one! Use longer battery and starter cables! Not a big deal but nice to have.

I mentioned before I think that I used the Solas Stainless Mag 144 pump. The whole thing from impeller housing to steering nozzle. That thing is heavy! But they had a sale at powersports super center. More on the nozzles later. Impeller is a hooker 9-15. I've gotten recommendations for both the 9/15 and the 10/16. willing to listen if anyone has more advice there but more on that when we start riding.

The pole is a knock off from member here on the X. Not going to start a hate line here but I'll just say I wouldn't buy another one. I have purchased another pole from Tigercraft, gave me a discount because I bought the hull but I'm going to ride with the knock off pole until it starts to crack.

Started with a Cold Fusion steering plate/clamp and straight bars (ended up changing that later so I'll bring that up again later). I splurged on the heavy duty 6 mm blowsion steering cable that seems to be pretty tough. *Note on the blowsion cable, it is not metric threads! it comes with pretty nice cable ends so not a big deal unless you are trying to do something different. I used a longer cable end off a couch and had to re-drill and tap it to fit. If I recall correctly it was 1/4 20 threads. End result came out well though.

Not sure what cable I ended up with for a trim cable. It was $50 and I broke it after 2 rides. To be fair there though, my home made cable stop did not line up well to the trim tab on the nozzles so it was really my fault.

I used a stocker mid shaft, housing/bearing, and impeller shaft, ADA coupler set up.

I think that covers it. Can't think of anything else anyone would want to know. As far as assembly, it went together very well. Easier to work in than a SN except it is deeper so you have to reach in a bit further. I was really happy with how it all came together once I got bilge, pissers, pole limiter, primer, etc drilled and cleaned up. Deciding where to put those holes was harder than putting it all together! It was really hard to hold a drill bit up to a brand new hull!
 
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So here it is ready for turf. Kinda dorky maybe but in the "imperial Stormtrooper" theme, I slid black dryer hose over the poles as I put the handle pole together. I cut the stocker pole spring down to fit in this handle pole and it was a b&^%h to get the pivot bolt in. But I got it to sort of work. Proper spring is on my wish list still. But what I've got works for now. I put fuel hose over the ends of the springs so it won't gouge anything.IMG_1258.JPG
 
turf padding got back ordered FOREVER! I got so impatient, I started tuning and break in without turf. Next time I do that, I'll wear my full wetsuit. My knees and feet were not happy with the raw glass in the footholds LOL!
First time on the water breaking in the motor. Tuning came out on the money! I made one adjustment on the carbs and one adjustment on the B pipe from the recommended starting point!IMG_1263.JPG
 
LTD pole, correct? It's no secret..lol

Yup, thats the one! By the time I powder coated, replaced all the zinc hardware and did A LOT of finish work, I could have bought a major brand. Its not awful and I do appreciate what he is trying to do but it just didn't come out well. I think a better jig would go a long way in getting the bolt holes centered and lined up….
 
So here I'm starting to turf finally. As my usual modus operandi (or some fancy word like that), I got in a rush and laid the sides before the cement was properly tacky so I had to clamp the footholds over night. Oh well, white turf will look crappy by the end of the summer I guess. I was pretty stoked how well the rails came out. I'm not an accomplished turfer. Might have to try and coerce @zimmy to come down and help me next time. He did an awesome job on @krawler98's 'bot.IMG_1274.JPGIMG_1275.JPG
 
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you can see in the last pic how I had to trim the ratchet shorter to fit in the inset. Just a little dremel tooling but it perplexed me for a little while. I really do like the inset for the latch or ratchet. Keep me from busting my knee on it. By the way, I'm goofy foot so thats why I left all the 'dashboard' stuff (primer, limiter hook, bilge switch) on the left. Never bump my left knee, always the right knee. Yes I already admitted I'm pretty noobish…..;)
 
Turf done, decals on. nice cushy 25 mm underpad in the tray, tapered down to meet 18 mm under the footholds. Tight footholds now but I wish I would have put a little bit of padding (maybe 8mm?) in the top of the footholds. Another reason to re-turf soon I guess.
I like the lines of the Aquabot more and more each day!IMG_1277.JPG
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Crap! I forgot to mention earlier! I weighed the bare hull. Not that I'm that concerned but I was expecting everyone to ask.
104 lbs with hood, pump shoe, ride plate (full length) handle pole bracket and 701 industries plugs.
That was before I filled it with pingpong balls. I did write down what the ping pong balls weighed but I can't find the sticky note! Sorry
 
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