Freestylegeek's squarenose conversion

freestylegeek

waiting...
Location
Grand Rapids, MI
More progress folks!
The nose is officially "ON"!

I used some lightweight filler to make the radius in the corner, then laid alternating unidirectional (7 oz) and bidirectional twill glass (9 oz).
 

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freestylegeek

waiting...
Location
Grand Rapids, MI
The sanding has begun.
The nose is just about ready for some fairing filler.
I always forget what a pain sanding is...

I'll have to put a lot of time into the back of the ski.
 

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waterfreak

I had a vision!
Site Supporter
Vendor Account
Location
s florida
More progress folks!
The nose is officially "ON"!

I used some lightweight filler to make the radius in the corner, then laid alternating unidirectional (7 oz) and bidirectional twill glass (9 oz).

What did you use to make the new round front lip? I usually supply a front nose mold that you attach underneath the area and than just lay up glass right over it and voila!!:cheer: Afterwards, their is just minimal finishing work involved to blend in the transition points.

If I had any side exhaust left I would of sent you one right away! I'm just waiting on Pat to get me some more.:banghead:
 

freestylegeek

waiting...
Location
Grand Rapids, MI
What did you use to make the new round front lip? I usually supply a front nose mold that you attach underneath the area and than just lay up glass right over it and voila!!:cheer: Afterwards, their is just minimal finishing work involved to blend in the transition points.

If I had any side exhaust left I would of sent you one right away! I'm just waiting on Pat to get me some more.:banghead:

I used the nose mold that Sergio included with the top deck (just like your nose mold Steve). It is about 4 layers of 9 oz, so I needed to add a few layers on top and bottom to sandwich it in. I can't imagine doing the conversion without that piece!

I was orignally going to bond the top to the bottom, THEN build up the nose, but I'm REALLY glad I decided to do it this way!

I appreciate the offer on the side exhaust!
I talked to Pat and he is making me a 90º tube for where my hose comes out of my waterbox. That way I can at least eliminate the PVC 90º fitting I have there now.

Why does sanding take so much time? :banghead: :banghead:
 

freestylegeek

waiting...
Location
Grand Rapids, MI
Well after much sanding, I discovered some air blisters that I had missed.
So, I'll have to toss a little more filler in there tomorrow, and hit it again.
After that, the back will pretty much be done, and I can focus on the nose.
This weekend was a step backwards.:frown:
 

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F

Freestyleriverrat

Guest
This weekend was a step backwards.:frown:

I know the feeling man. When I was building my ski I had it all mapped out but these little bug always seem to arise. I probably lost a good week of time b/c I had to go back and add just a little more filler, let that dry, sand again.....ect. Once you get the bottom squared away, bond the topdeck and that will be a big weight off your shoulders.
 

freestylegeek

waiting...
Location
Grand Rapids, MI
Well, the blister holes are filled and sanded, and the back is pretty much done. Now, on to the nose!:banghead:

Last week, I got a little package from Mr. Patrick Bogart at Xmetalworks...
oooooh, baby, this stuff is sweet!
I love the etched logos on the hood hooks!
The pole is a -4, and I decided to make up for the shorter hull by moving the pivot bracket as far forward as possible (about 1"). In order to do this, I had to cut out about 2" of my XFT nosepiece. I still need to glass over the exposed divinycell foam, and paint it, but I think it turned out OK.
 

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Y

yamaslut

Guest
Well, the blister holes are filled and sanded, and the back is pretty much done. Now, on to the nose!:banghead:

Last week, I got a little package from Mr. Patrick Bogart at Xmetalworks...
oooooh, baby, this stuff is sweet!
I love the etched logos on the hood hooks!
The pole is a -4, and I decided to make up for the shorter hull by moving the pivot bracket as far forward as possible (about 1"). In order to do this, I had to cut out about 2" of my XFT nosepiece. I still need to glass over the exposed divinycell foam, and paint it, but I think it turned out OK.

sexy....:cheer:
 
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