Freestylegeek's squarenose conversion

cambo au

TRYING TO LEARN
Location
AUSTRALIA
i wish my mate bought that peice from steve for the nose i think it going to be a prick of a job but he was to tight to buy it so his prob not mine
hope that link for the plexus comes good for you
any tips on mounting the hood hooks and fingers i am wondering how to so i get the right down preasure on the seal?
looking good geek wait till that top is on oooo so close then
 

freestylegeek

waiting...
Location
Grand Rapids, MI
i wish my mate bought that peice from steve for the nose i think it going to be a prick of a job but he was to tight to buy it so his prob not mine
hope that link for the plexus comes good for you
any tips on mounting the hood hooks and fingers i am wondering how to so i get the right down preasure on the seal?
looking good geek wait till that top is on oooo so close then

I was originally going to not use the nosepiece, and planned on doing it like the attached picture.
I don't think it will be all that hard.
You've got the hard part done (bonding the top)!
I can't wait to be in that position! :cheer:
 

Attachments

  • Nose reinforcement.JPG
    Nose reinforcement.JPG
    58.7 KB · Views: 228
Last edited:

freestylegeek

waiting...
Location
Grand Rapids, MI
It looks like I'm going to try to bond the top to the bottom this weekend.
Since I'm having a hard time getting the Plexus or 3M Pannel adheasive, I'm going to go with my original plan of epoxy and adhesive filler (404).
I have two fillable caulk tubes that fit into a NORMAL caulk gun.
I'll cut the nozzle for a 3/8" bead, and I'll apply the filler on both the top and bottom decks.
My biggest concern will be getting enough people to stand there and hold a mixing cup while stirring in the filler.

I REALLY hope I can get it figured out, because I want this part DONE!
 

Big Kahuna

Administrator
Location
Tuscaloosa, AL
Matt, have you gone to a paint and body shop supply store, they usually have Panel adheasive, If you want, I can pick some up and ship it to you, Do you have an OReilley's up there, they carry 3m SMC Panel Fuser.
 

Matt_E

steals hub caps from cars
Site Supporter
Location
at peace
I was going to mention that.....the store where I bought my paint had all kinds of panel fuser.
 

freestylegeek

waiting...
Location
Grand Rapids, MI
Matt, have you gone to a paint and body shop supply store, they usually have Panel adheasive, If you want, I can pick some up and ship it to you, Do you have an OReilley's up there, they carry 3m SMC Panel Fuser.

I sure did.
$40 per 200ml tube (need 4)
$125 for MANUAL applicator gun
$2.50 per mixing nozzle (need 4)
12 minute set-up time.
1 week lead time to get the stuff delivered.

That's $300 to glue the top to the bottom.

I'm sticking with my $3 caulk tubes, $16 404 filler, $28 resin, and $19 hardener.
 

freestylegeek

waiting...
Location
Grand Rapids, MI
The rails have been prepped for bonding.
I scuffed them with 40 grit.

I also prepped the inside of the engine compartment for re-inforcement using my trusty dremel and a cone grinding stone.
It might not show in the picture, but the surface is NICE and rough!

Tomorrow....I BOND!
 

Attachments

  • 111706 027smaller.jpg
    111706 027smaller.jpg
    35.2 KB · Views: 84
  • 111706 029smaller.jpg
    111706 029smaller.jpg
    52.1 KB · Views: 96
  • 111706 032smaller.jpg
    111706 032smaller.jpg
    52.5 KB · Views: 110
  • 111706 033smaller.jpg
    111706 033smaller.jpg
    64.4 KB · Views: 151

freestylegeek

waiting...
Location
Grand Rapids, MI
I also glassed two layers and some filler on top of the pump bolt inserts to prevent that pesky water from getting into my new foam.
 

Attachments

  • 111706 034smaller.jpg
    111706 034smaller.jpg
    57.7 KB · Views: 85
  • 111706 035smaller.jpg
    111706 035smaller.jpg
    101.5 KB · Views: 90
  • 111706 037smaller.jpg
    111706 037smaller.jpg
    56.2 KB · Views: 143

RMBC Freeride

Vintage
Site Supporter
Location
Pueblo, CO
GASP! OMG, you left the ribs in! Don't you know that goes against every self educated post on reinforcing your ski??? Do a search dammit!... Those ribs are purely structural, so it is best to grind them off and replace them with several flat pieces of overly resin-saturated fiberglass. Geez, your ski is gonna crack for sure! I hope you are not payed to be an engineer.










(BTW, that was sarcasm) :haha: LOL! But seriously, looking great man. Wish I had time to keep up with mine. I know you are not gonna use it, but the panel bond I have used has like an hour working time... dunno which one you were considering? But anyway hope you are using the slow cure hardener for the epoxy and keep it all chilled until you are ready to apply it... but I'm sure you know that already. That way you will have plenty of time.
 

freestylegeek

waiting...
Location
Grand Rapids, MI
GASP! OMG, you left the ribs in! Don't you know that goes against every self educated post on reinforcing your ski??? Do a search dammit!... Those ribs are purely structural, so it is best to grind them off and replace them with several flat pieces of overly resin-saturated fiberglass. Geez, your ski is gonna crack for sure! I hope you are not payed to be an engineer.










(BTW, that was sarcasm) :haha: LOL! But seriously, looking great man. Wish I had time to keep up with mine. I know you are not gonna use it, but the panel bond I have used has like an hour working time... dunno which one you were considering? But anyway hope you are using the slow cure hardener for the epoxy and keep it all chilled until you are ready to apply it... but I'm sure you know that already. That way you will have plenty of time.

Now THAT was hilarious! :arms: :arms: :haha: :haha: :haha: :haha:

My garage is at 60 degrees right now, so I'm sure I'll have plenty of working time with my epoxy. Pot life is 35 minutes, and working time is 2 hours. After it's all together and clamped, I'll place some halogen lamps around it, and move it to the basement. Chad (danceswithsuperjet) is coming over later this afternoon and we'll start mixing!

Today is going to be a major day!
 

freestylegeek

waiting...
Location
Grand Rapids, MI
Ladies and Gentlemen, the time has come for the two halves of the ski to become one.
Behold - a complete structure!! :Banane01: :cheer: :arms: :biggthumpup:

It's officially bonded.

I used 10 pumps of resin and hardener, as well as the equivalent volume of adhesive filler, on each deck.
I poured that into a caulking tube, and spread a 5/16" bead on the inside of the spacing rib on the hull, and in the corner of the top deck. Then I placed them together, and clamped. I set up the lights, and placed a thermometer on the most 'shaded' section. I checked back a couple of hours later, and the thermometer read 70 degrees. Now I just have to wait a couple of days, and it will be time to glass the sides. I'm on the backside of the mountain now folks!:woot:
 

Attachments

  • 111806 001smaller.jpg
    111806 001smaller.jpg
    89.8 KB · Views: 89
  • 111806 002smaller.jpg
    111806 002smaller.jpg
    95 KB · Views: 67
  • 111806 003smaller.jpg
    111806 003smaller.jpg
    42.8 KB · Views: 94
  • 111806 004smaller.jpg
    111806 004smaller.jpg
    64.4 KB · Views: 163
  • 111806 008smaller.jpg
    111806 008smaller.jpg
    64.5 KB · Views: 163
Top Bottom