Super Jet Project Dance-floor

Req

Location
SW Tenn
I started gluing in the pole bracket area last night with it vertical. I scratched the hell out of the surfaces and prepped thoroughly to ensure a bond. I used a load of chopped up biax to thicken and strengthen the glue. I then took the wet hair ball like substance and crammed it into the front void and besides where it touches the hull. Additionally I took what was remaining and put it underneath to stitch the back. I let that cure up overnight and I flipped the jet ski this morning. I mixed up another heavy batch of glass strands and resin and filled the low spot on either side of the bracket. While it was still wet I laid four strips of 17 Oz by axe over the seams and one large piece of 17 ounce by axe over the entirety.

I still have to grind & Stitch the outside but it is not structural. All of the structure will come from underneath the bracket.20190513_183925.jpg20190514_105251.jpg20190514_110153.jpg20190514_121324.jpg20190514_121351.jpg20190514_121346.jpg
 
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Req

Location
SW Tenn
I flipped it back over and got it mostly fared in, unfortunately I'm running out of daylight so I won't stitch the outside in tonight since I can't get the grinding done in time. I ended up knocking out the front part of the channel of the front part of the hood seal which allowed It to transition perfectly to the hood seal level. My hood hooks fit amazingly well, Hood prongs will be low on the hood, I'll no longer need to mutilate the pole, I'm digging this change.20190514_182301.jpg20190514_191552.jpg20190514_191330.jpg20190514_191338.jpg20190514_191411.jpg20190514_191345.jpg20190514_191440.jpg20190514_191427.jpg
 

Req

Location
SW Tenn
I stitched the top in with one layer of 6 oz around the front and sides and down the rear edge and one layer of 17 ounce over the rear of the bracket area. I'm really happy with the way my blending turned out.

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Req

Location
SW Tenn
The hood liner is in. I got this little plastic flange with some work-related stuff that fits the two inch hose. Only kicker is it doesn't pop up in to the hood liner. I think with the way my liner is design I can get away with it since I have low channels on the outer edges of the hood liner.
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Req

Location
SW Tenn
I fared the jet ski above the bond line. Cake it on like crazy up in the pole bracket area even though 95% of its coming off. We are talking about 2oz once its sanded off, I only mixed 5.

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I fared the jet ski above the bond line. Cake it on like crazy up in the pole bracket area even though 95% of its coming off. We are talking about 2oz once its sanded off, I only mixed 5.

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Remember if you can feel a imperfection with your hand you will definitely see it. I am a big fan of the long board for sanding during the fairing process. Take your time if your after great results if not and you just want a 10' paint job then don't spend the hours prepping. Paint can always be done again later.
 
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Req

Location
SW Tenn
I was already at the point where there were only a few spots that really needed the faring compound that couldn't be sanded out before application, I could run my hand over it and only feel a spot or two. The amount I applied is way excessive for the faring I need to do. The two areas that needed a little bit of love were the gunwales and the pole bracket area where I stitched it.
 

Req

Location
SW Tenn
Sanded the compound down and it's turning out really smooth. There are three spots that I'm going to put a dab of compound at this evening but other than that it is ready for paint. I've already flipped it over and I'm finishing stripping the bottom currently. I plan on painting the bottom with Appliance epoxy this evening and painting the upper half tomorrow with plum paint and clearcoat.

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Req

Location
SW Tenn
I got the bottom of the hull to government standards. Not my best work but I'm going to be flipping it back over later to cut out the pump tunnel anyways and I will repaint it then. Honestly looks pretty good for the effort put in but the top half is going to be where I put all of my energy.


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Req

Location
SW Tenn
What are you planning with the pump tunnel cut ?

I have a second larger pump tunnel already formed inside the tray all I have to do is pie out the old tunnel. I formed it on page 9 and it's large enough for a 155.

Back to the build. I flipped it over since that paint cures in 3 hours and hit a few spots that weren't perfect with glass bubbles. A quick sand tomorrow and I'll be painting this plum before the day is out.

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Req

Location
SW Tenn
Is there any reason to paint areas that will be covered in turf? I cant think of any benefit but I may be wrong.

Thanks.
 
Location
Stockton
Is there any reason to paint areas that will be covered in turf? I cant think of any benefit but I may be wrong.

Thanks.

No paint, glue directly to the glass like your thinking.


I have a second larger pump tunnel already formed inside the tray all I have to do is pie out the old tunnel. I formed it on page 9 and it's large enough for a 155.

oh that's right, I remember you glassing the tunnel intake from the backside but didn't realize it was still covered.
 
Location
Havasu
Just finished reading complete thread. Great job man! Came looking for some help with a tray job and got sucked into following along. Hope to see that thing in Havasu this summer!
 
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