Exhaust Manifold Notes
Here are some shots of the exhaust manifold mods to clear the PV's. A couple of things I would like to point out while doing this modification:
1) Take your time to fit them carefully, you can always take more material off, not so easy to put it back on.
2) Take into account the thickness of the gasket you are using, if you go by just how it sits flish against the cylinder you may be taking off more material than you need too.
3) Check to make sure the ports on the cylinder and manifold are matched. I had to take a little off the top and 2 corners of my manifold to match the size of te exhaust port on the Lamey.
4) Note that there is more material on the flange are of the manifold where the head pipe bolts to. Below the flang that material is not solid but is thin. Mainly concentrate on the thick flange and then go from there. I used a 5in grinding wheel at a 90 degree angle to get the general shap of the notches. Then I went through with a 60 grit sanding bit, followed by a 120 grit sanding wheel.
5) Try and maintain as much gasket surface area as possible on the flange to ensure proper sealing of the head pipe and manifold.