I have use many different adhesives to glue in shoes, sikaflex 291 seems to be the best imo, comes in white or black, doesn't sag.
I also had to cut out the shoe in my new ski, I just used a razor blade knife with a long blade.
Coupler removal, I use the cold-fusion locking tool and a wide tip/long pry bar, hold pressure, then hit the bar with a sledge hammer close to the coupler, I have removed atleast 50 couplers this way, no issues. Your want to secure the motor to the bench or have someone hold the engine.
Install, anti-sieze and do not over tighten, I think spec is 30ft-lbs, the engine tightens the couplers as it runs, over tighten is just harder to remove later.
This is from my build thread earlier this year.
I did the duct shoe install a little different this time. I used screws for alignment, they kept the shoe where I wanted it, then I used 3 washers behind the top of the shoe to insure the shoe doesn't get overly pressed in during alignment.
I use sikaflex 291.
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Applied sikaflex then reinstalled shoe, I kept the screws a little loose, so the shoe could float tighter against the pump.
Nice tight seal, no daylight.
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Cold-fusion tool. Ended up needing a .030" shim for midshaft/bulkhead alignment.
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The pump needed a .010" shim and .080" shim
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