What they said. I use FreeCAD (Mac) for all of the stuff I make. It has a lot of flaws. Crashes all the time and it has difficulties adding radii and chamfers to anything but straight lines. I also have Fusion, but I haven't had the time to invest in relearning all new software, nor does it work...
Looking good! If you are struggling with the compound radius on the bottom deck, small steel rods work well to make a skeleton. Easy to get symmetrical and if you don't like it, just adjust the placement. Easier than having to shape/reshape foam.
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More like plastic that can be infused into a carbon laminate, once cured can be heated and reformed. But yeah, glue that can be used to glue stuff is basically what composites is all about. It's grown up paper mache
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This has been around for awhile. There's tons of cool stuff going on with composites these days. There's a company developing a thermoplastic resin that is liquid at room temperature. Secondary processing of infused parts using thermoforming could be possible.
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Thanks!
I 3d print a lot of my plugs now. All of the molds for the twin tube adjustable poles I make were made from a 3d printed plug. I've also tried to 3d print molds. These have not been successful. Even if you can get a surface smooth enough, the plastic has too low of a tg and deforms when...
2-4lb. What McDog said, pack it tight with XPS. I would still pour a little polyurethane to give it some more structure.
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I would foam it and add some tray drains. If no other reason than to add some more structure to the tray where it was cut open.
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