DIY Total loss or MSD TL upgrade box 270USD?

[cudaben]

You should see between 13-14 volts depending on rpms. But yes it certainly sounds like there is an issue.

 

[TehXshizzit]

You should see between 13-14 volts depending on rpms. But yes it certainly sounds like there is an issue.

Cause I'm running this ignition, and I grinded off the lob on the fly wheel like everyone said. But I still run magnets, so Idk If I did the no charging step or what.

 

[Storbeck]

The charging is done by the magnets inside the flywheel and one of the oem coils inside the flywheel on the mag cover. The ignition is completely independent of the charging, and the lump on the outside of the flywheel has nothing to do with the charging.

Do you still have the magnets in your flywheel, and do you still have both coils attached to your mag cover? Basically if you're not sure post a picture of your flywheel and the inside of your mag cover.

 

[bernard]

I have the Zeeltronic PDCIS-02T. I want to knock out my magnets and run as a loss ignition with my 64x flywheel. Do I still need to grind off the extra pickup bump? I have most of the wiring figured out but I might need a little help once I wire my box as well.

 

[Brett Roman]

I have the Zeeltronic PDCIS-02T. I want to knock out my magnets and run as a loss ignition with my 64x flywheel. Do I still need to grind off the extra pickup bump? I have most of the wiring figured out but I might need a little help once I wire my box as well.

All the info is in this thread. Its worth the time to read.

Sent from my SM-G965U using Tapatalk

 

[Jcary85]

I have the Zeeltronic PDCIS-02T. I want to knock out my magnets and run as a loss ignition with my 64x flywheel. Do I still need to grind off the extra pickup bump? I have most of the wiring figured out but I might need a little help once I wire my box as well.

Yes, you still need to grind it off. Magnets are not related to the trigger.

 

[bernard]

Read the entire thread, good info everyone. Here is a question: Why can't I power the Zeel from behind the fuse on the normal power supply? Is it not enough juice? Thanks.

 

[speedysprocket]

I have the Zeeltronic PDCIS-02T. I want to knock out my magnets and run as a loss ignition with my 64x flywheel. Do I still need to grind off the extra pickup bump? I have most of the wiring figured out but I might need a little help once I wire my box as well.

If you want the most from your TL setup, you can send it to me to lighten in addition to removing magnets. There’s another 11 or so ounces I can take off, and remove the third lump.

 

[Brett Roman]

Read the entire thread, good info everyone. Here is a question: Why can't I power the Zeel from behind the fuse on the normal power supply? Is it not enough juice? Thanks.

You can, but protecting the CDI with a fuse is a recommended practice.

Sent from my SM-G965U using Tapatalk

 

[bernard]

Got it all wired up. Thanks to onfireforjesus, his pic of the wiring really helped. I cut the wires to the on/off and starter switches shorter and soldered them back together along with heat shrink wrap, removed the lighting and other extra wires. I added a fuse to the Zeel as well. I didn't have a grommet for the empty hole so I put tape behind it and filled it with gasket maker. I am going to add a switch to the pink and ground wires to switch the tunes. I want to write a really soft tune because a lot of noobs ride my ski. The tuning cable lead routes through the fuse hole. My fly is off to speedysprocket for the total loss lightening treatment. Hopefully everything is correct and it fires right up! Thanks for the help all.

 

[Brett Roman]

Just for ghits and siggles I have a Yamasaki Jetemate that is running a zeeltronic ignition. She's a real neck breaker.

Sent from my SM-G965U using Tapatalk

 

[OnFireForJesus]

Read the entire thread, good info everyone. Here is a question: Why can't I power the Zeel from behind the fuse on the normal power supply? Is it not enough juice? Thanks.

You could but the zeel is supposed to be protected with a 3A fuse and I believe the standard fuse is 10A (might be wrong)... Either way, instructions clearly state to install a new dedicated (fused) power wire...

 

[yamabro]

I placed my order on the 11th and just got my Zeeltronic package of goodies today. I’m shocked to have received it in only 10 days.
And so the build will begin....

 

[bernard]

You could but the zeel is supposed to be protected with a 3A fuse and I believe the standard fuse is 10A (might be wrong)... Either way, instructions clearly state to install a new dedicated (fused) power wire...

Got it. I did install a 5 amp fuse just like yours so I should be fine.

 

[cudaben]

@yamabro what all did you order?

 

[wmazz]

Just received our Zeeltronic CDI for the mod 750 X2.

Took about 4 business days to ship the order, and 4 days for
TNT (FedEx) to deliver it.

Now we are going to make a custom enclosure for it.


Bill M.

 

[yamabro]

@yamabro what all did you order?

The -02 CDI, hand held programmer & cable

 

[cudaben]

@wmazz
Please post pics of your housing when you do it. I'd like to see what people are doing for this.

 

[wmazz]

I figure it will take about a month or so to finish. I am planning
on making it look like a PJS ignition box, but larger (twin coils +
accessories) We need it finished before the 2019 WF's.

But before I get the box started, I need to fabricate a reluctor to fit
my PJS 750 flywheel and a stator plate (pick-up coils) for the front
cover.


Bill M.

 

[waxhead]

I figure it will take about a month or so to finish. I am planning
on making it look like a PJS ignition box, but larger (twin coils +
accessories) We need it finished before the 2019 WF's.

But before I get the box started, I need to fabricate a reluctor to fit
my PJS 750 flywheel and a stator plate (pick-up coils) for the front
cover.


Bill M.

Thats pretty cool. I would be tempted to just use a 750 flywheel with the magnets out, It would be awesome to see it on the pjs box.
Do you have the dimensions on the pjs box handy ??